REAR BRAKE SHOE, WHEEL CYLINDER & BRAKE DRUM (for TMC Made): Disassembly

HINT:

Overhaul the RH side by the same procedures as LH side.

1. REMOVE REAR WHEEL 
2. DRAIN BRAKE FLUID 
   NOTE: Wash the brake fluid off immediately if it comes into contact with any painted surface.
3. REMOVE REAR DRUM BRAKE SUB-ASSEMBLY 
   1. Put matchmarks on the rear brake drum sub-assembly and the axle hub.
      Fig 1: Identifying Matchmarks On Rear Brake Drum Sub-Assembly

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   2. Release the parking brake lever, and remove the brake drum.

      HINT:

      If the brake drum cannot be removed easily, do the following steps.

   3. Remove the hole plug and insert a screwdriver through the hole in the backing plate, and hold the automatic adjusting lever away from the adjuster.
      Fig 2: Adjusting Brake Shoe Adjuster

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   4. Using an another screwdriver, reduce the brake shoe adjuster by turning the adjusting wheel.
4. REMOVE PARKING BRAKE SHOE STRUT SET LH 
   1. Using SST, disconnect the return spring from the brake shoes.

   SST 09703-30011 

   NOTE: Be careful not to damage the cylinder dust boot.
   Fig 3: Disconnecting Return Spring From Brake Shoes

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
5. REMOVE FRONT BRAKE SHOE 
   1. Using SST, remove the cup, shoe hold-down spring and pin.

      SST 09718-00011 

   2. Remove the front brake shoe and tension spring.
      Fig 4: Removing Cup, Shoe Hold-Down Spring And Pin

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
6. REMOVE PARKING BRAKE SHOE STRUT SET LH 
7. REMOVE REAR BRAKE AUTOMATIC ADJUST LEVER LH 
   1. Remove the automatic adjust lever torsion spring and automatic adjust lever.
   Fig 5: Identifying Automatic Adjust Lever And Automatic Adjust Lever Spring

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
8. REMOVE REAR BRAKE SHOE 
   1. Using SST, remove the cup, shoe hold-down spring and pin.

      SST 09718-00011 

      Fig 6: Removing Cup, Shoe Hold-Down Spring And Pin

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   2. Using a needle-nose pliers, disconnect the parking brake cable No. 3 and remove the rear brake shoe.
   Fig 7: Disconnecting Parking Brake Cable

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
9. REMOVE PARKING BRAKE SHOE LEVER LH 
   1. Using a screwdriver, remove the C-washer and parking brake shoe lever.
   Fig 8: Removing C-Washer And Parking Brake Shoe Lever

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
10. REMOVE REAR WHEEL BRAKE CYLINDER ASSEMBLY 
    1. Using SST, disconnect the brake line.

       SST 09023-00101 

       HINT:

       Use a container to catch the brake fluid.

    2. Remove the bolt and wheel cylinder.
       Fig 9: Locating Brake Line

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
11. REMOVE REAR WHEEL CYLINDER CUP KIT 
    1. Remove the 2 cylinder boots from the wheel cylinder.
    2. Remove the 2 pistons and compression spring.
    3. Remove the 2 cups from each piston.
12. REMOVE REAR DRUM BRAKE BLEEDER PLUG 
    1. Remove the bleeder plug cap and bleeder plug from the wheel cylinder.