Water Pump: Removal

WARNING: This page is about a different variant/trim than selected.

DRAIN ENGINE COOLANT See COOLANT .
REMOVE ENGINE UNDER COVER LH
REMOVE ENGINE UNDER COVER RH
REMOVE V-BANK COVER SUB-ASSEMBLY
1. Hold the front of the V-bank cover and raise it to disengage the 2 clips on the front of the cover. Continue to raise the cover to disengage the clip on the rear of the cover and remove the cover.
NOTE: Attempting to disengage both front and rear clips at the same time may cause the cover to break.

Fig 1: Identifying Clips On Front Of Cover
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REMOVE COOL AIR INTAKE DUCT SEAL
1. Remove the 7 clips and intake duct seal.
  
  Fig 2: Identifying Clips And Intake Duct Seal
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REMOVE NO. 2 ENGINE MOUNTING STAY RH
1. Remove the bolt, 2 nuts, and No. 2 mounting stay RH.
  
  Fig 3: Locating Bolt And Nuts For No. 2 Engine Mounting Stay RH
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE ENGINE MOVING CONTROL ROD SUB-ASSEMBLY
1. Remove the 4 bolts and engine moving control rod.
  
  Fig 4: Locating Bolts And Engine Moving Control Rod
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE V-RIBBED BELT
1. Using SST, release the belt tension by turning the belt tensioner counterclockwise, and remove the V-ribbed belt from the belt tensioner.
  SST 09249-63010
  
  Fig 5: Turning Belt Tensioner Counterclockwise
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. While turning the belt tensioner counterclockwise, align with its holes, and then insert the 5 mm bi-hexagon wrench into the holes to fix the V-ribbed belt tensioner.
  
  Fig 6: Inserting Bi-Hexagon Wrench Into Holes To Fix V-Ribbed Belt Tensioner
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE WATER INLET HOUSING
1. Disconnect the water hose.
2. Remove the 2 bolts, nut and water inlet housing.
  
  Fig 7: Identifying Water Inlet Housing Bolts And Nut
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Remove the water inlet housing gasket and water outlet pipe O-ring.
  
  Fig 8: Identifying Water Inlet Housing Gasket And Water Outlet Pipe O-Ring
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE FRONT ENGINE MOUNTING BRACKET NO. 1 LH
1. Remove the 6 bolts and engine mounting bracket.
2. Using "Torx" socket wrench E8, remove the 2 stud bolts.
  
  Fig 9: Locating Engine Mounting Bracket Front
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE NO. 2 IDLER PULLEY SUB-ASSEMBLY
1. Remove the 2 bolts, 2 idler pulley cover plates and 2 idler pulley sub-assemblies.
  
  Fig 10: Identifying No. 2 Idler Pulley Sub-Assembly
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE V-RIBBED BELT TENSIONER ASSEMBLY
1. Remove the 5 bolts and V-ribbed belt tensioner assembly.
  
  Fig 11: Identifying V-Ribbed Belt Tensioner Assembly Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE WATER PUMP PULLEY
1. Using SST, hold the water pump pulley.
  SST 09960-10010 (09962-01000, 09963-00700)
2. Remove the 4 bolts and water pump pulley.
  
  Fig 12: Identifying Water Pump Pulley Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE WATER PUMP ASSEMBLY
1. Remove the 16 bolts, water pump assembly and water pump gasket.
  
  Fig 13: Identifying Water Pump Assembly Bolts And Gasket
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002