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Water Pump: Installation

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  1. INSTALL WATER PUMP ASSEMBLY 
    1. Install a new water pump gasket and the water pump assembly with the 16 bolts.

      Torque: 

      Bolt A 

      21 N*m (214 kgf*cm, 15 ft.*lbf) 

      Bolts B and C 

      9.1 N*m (93 kgf*cm, 81 in.*lbf) 

      Fig 1: Locating Water Pump Gasket And Water Pump Assembly Bolts
      G04975325Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:
      • Make sure that there is no oil on the threads of bolts A.
      • Be sure to replace 2 bolts C with new ones or reuse them after applying adhesive 1344.

      Adhesive: Toyota Genuine Adhesive 1344, Three Bond 1344 or Equivalent 

  2. INSTALL V-RIBBED BELT TENSIONER ASSEMBLY 
    1. Install the V-ribbed belt tensioner assembly with the 5 bolts.

      Torque: 43 N*m (438 kgf*cm, 32 ft.*lbf) 

      Fig 2: Locating V-Ribbed Belt Tensioner Assembly Bolts
      G04975319Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSTALL NO. 2 IDLER PULLEY SUB-ASSEMBLY 
    1. Install the 2 idler pulley cover plates and idler pulley sub-assemblies with the 2 bolts.

      Torque: 43 N*m (438 kgf*cm, 32 ft.*lbf) 

      Fig 3: Identifying No. 2 Idler Pulley Sub-Assembly
      G04974490Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. INSTALL NO. 1 ENGINE MOUNTING BRACKET FRONT LH 
    1. Install the No. 1 engine mounting bracket front LH with the 6 bolts.

      Torque: 54 N*m (551 kgf*cm, 40 ft.*lbf) 

      Fig 4: Installing Engine Mounting Bracket Front
      G04974505Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. INSTALL WATER INLET HOUSING 
    1. Install a new water inlet housing No. 1 gasket and water outlet pipe O-ring.
      Fig 5: Locating Water Inlet Housing No. 1 Gasket And Water Outlet Pipe O-Ring
      G04975326Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the water inlet housing with the 2 bolts and nut.

      Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf) 

      NOTE: Be careful not to allow the O-ring to get caught between the parts.
      Fig 6: Locating Water Inlet Housing Bolts And Nut
      G04975321Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Connect the water hose.
  6. INSTALL WATER PUMP PULLEY 
    1. Temporarily install the water pump pulley with the 4 bolts.
    2. Using SST, hold the water pump pulley.

      SST 09960-10010 (09962-01000, 09963-00700) 

    3. Tighten the 4 bolts.

      Torque: 21 N*m (214 kgf*cm, 15 ft.*lbf) 

      Fig 7: Locating Water Pump Pulley Bolts
      G04975328Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. INSTALL V-RIBBED BELT 
    1. Install the V-ribbed belt.
    2. Using SST, turn the belt tensioner counterclockwise and remove the bar.

      SST 09249-63010 

      Fig 8: Turning Belt Tensioner Counterclockwise
      G04974417Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. If it is difficult to install the V-ribbed belt, perform the following procedure:
      1. Put the V-ribbed belt on every pulley except the tensioner pulley as shown in the illustration.
        Fig 9: Drive Belt
        G04974421Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      2. While releasing the belt tension by turning the belt tensioner counterclockwise, put the V-ribbed belt on the tensioner pulley.
        NOTE:
        • Put the backside of the V-ribbed belt on the tensioner pulley and idler pulley.
        • Check that the V-ribbed belt is properly set to each pulley.
      3. After installing the V-ribbed belt, check that it fits properly in the ribbed grooves. Confirm that the belt has not slipped out of the grooves on the bottom of the crank pulley by hand.
  8. INSTALL ENGINE MOVING CONTROL ROD SUB-ASSEMBLY 
    1. Temporarily install the engine moving control rod with the 4 bolts.
    2. First install the bolts A, and then the remaining bolt B.

      Torque: 38 N*m (388 kgf*cm, 28 ft.*lbf) 

      Fig 10: Installing Engine Moving Control Rod With Bolts
      G04974543Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  9. INSTALL NO. 2 ENGINE MOUNTING STAY RH 
    1. Install the No. 2 mounting stay RH with the bolt.

      Torque: 21 N*m (214 kgf*cm, 15 ft.*lbf) 

  10. INSTALL NO. 1 ENGINE MOUNTING BRACKET FRONT LH 
    1. Install the No. 1 engine mounting bracket front LH with the 6 bolts.

      Torque: 54 N*m (551 kgf*cm, 40 ft.*lbf) 

      Fig 11: Installing Engine Mounting Bracket Front
      G04974505Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  11. ADD ENGINE COOLANT  (See ON-VEHICLE INSPECTION )
  12. CHECK FOR ENGINE COOLANT LEAKS  (See ON-VEHICLE INSPECTION )
  13. INSTALL COOL AIR INTAKE DUCT SEAL 
    1. Install the intake duct seal with the 7 clips.
      Fig 12: Installing Intake Duct Seal With Clips
      G04974445Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  14. INSTALL V-BANK COVER SUB-ASSEMBLY 
    1. Fit the 3 retainers and install the V-bank cover.
      Fig 13: Installing V-Bank Cover
      G04974446Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  15. INSTALL ENGINE UNDER COVER LH 
  16. INSTALL ENGINE UNDER COVER RH 
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