Clutch Unit: Disassembly

WARNING: This page is about a different variant/trim than selected.

REMOVE MANUAL TRANSAXLE ASSEMBLY
See REMOVAL .
REMOVE CLUTCH RELEASE FORK SUB-ASSEMBLY
1. Remove the clutch release fork with the clutch release bearing from the transaxle assembly.
Fig 1: Removing Clutch Release Fork With Clutch Release Bearing From Transaxle Assembly
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE CLUTCH RELEASE BEARING ASSEMBLY
1. Remove the release bearing hub clip and clutch release bearing assembly from the clutch release fork.
REMOVE RELEASE FORK SUPPORT
1. Remove the release fork support from the manual transaxle assembly.
  
  Fig 2: Locating Release Fork Support
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE CLUTCH RELEASE FORK BOOT
REMOVE CLUTCH COVER ASSEMBLY
1. Put matchmarks on the clutch cover assembly and flywheel sub-assembly.
2. Loosen the 6 bolts one turn at a time until spring tension is released.
3. Remove the 6 bolts and pull off the clutch cover assembly.
  NOTE: Do not drop the clutch disc assembly.
  
  Fig 3: Identifying Matchmarks On Clutch Cover Assembly And Flywheel Sub-Assembly
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE CLUTCH DISC ASSEMBLY
NOTE: Keep the lining part of the clutch disc assembly, the pressure plate and surface of the flywheel sub-assembly away from oil and foreign matter.