Water Pump: Removal

DRAIN ENGINE COOLANT
REMOVE FRONT WHEEL RH
REMOVE ENGINE UNDER COVER RH
REMOVE V-BANK COVER SUB-ASSEMBLY
REMOVE ENGINE MOVING CONTROL ROD
REMOVE ENGINE MOUNTING CONTROL BRACKET
REMOVE ENGINE MOUNTING BRACKET FRONT NO.1 LH
REMOVE FAN AND GENERATOR V BELT
SEPARATE RADIATOR HOSE OUTLET
1. Separate the radiator hose outlet.
  
  Fig 1: Locating Radiator Hose Outlet
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE WATER INLET HOUSING
1. Separate the water hose.
2. Remove the 2 bolts, nut and water inlet housing.
  
  Fig 2: Locating Water Inlet Housing Bolts And Nut
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Remove the water inlet housing gasket No.1 and water outlet pipe O-ring.
REMOVE CRANKSHAFT PULLEY
SST 09213-70011 (09213-70020), 09330-00021, 09950-50013 (09951-05010, 09952-05010, 09953-05020, 09954-05021)

Fig 3: Locating Water Inlet Housing Gasket No.1
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE WATER PUMP PULLEY
1. Using SST, hold the water pump pulley.
  SST 09960-10010 (09962-01000, 09963-00700)
2. Remove the 4 bolts and water pump pulley.
  
  Fig 4: Locating Water Pump Pulley Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE IDLER PULLEY SUB-ASSEMBLY NO.2
1. Remove the bolt, idler pulley cover plate No.2 and idler pulley sub-assembly No.2.
  
  Fig 5: Locating Idler Pulley Sub-Assembly No.2 Bolt
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Remove the bolt, idler pulley cover plate No.2 and idler pulley sub-assembly No.2.
  
  Fig 6: Locating Idler Pulley Cover Plate No.2 Bolt
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Remove the bolt and idler pulley.
  NOTE: Be careful when loosening the bolt because it is left-hand threaded.
SEPARATE VANE PUMP ASSEMBLY

Fig 7: Locating Idler Pulley Bolt
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE WATER PUMP ASSEMBLY
1. Remove the 16 bolts, water pump assembly and water pump gasket.
  
  Fig 8: Locating Water Pump Assembly Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002