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Engine Cooling System (2GR-FE): Radiator: Removal

  1. DRAIN ENGINE COOLANT 
  2. REMOVE BATTERY 
  3. REMOVE AIR CLEANER INLET NO.2 
  4. REMOVE AIR CLEANER INLET NO.1 
  5. SEPARATE RADIATOR RESERVE TANK HOSE OR PIPE 
    1. Separate radiator reserve tank hose from the radiator assembly.
      Fig 1: Locating Radiator Reserve Tank Hose
      G05000225Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. SEPARATE RADIATOR HOSE INLET 
    1. Separate radiator hose inlet from the radiator assembly.
      Fig 2: Locating Radiator Hose Inlet
      G05000226Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. SEPARATE RADIATOR HOSE OUTLET 
    1. Separate radiator hose outlet from the radiator assembly.
      Fig 3: Locating Radiator Hose Outlet
      G04975309Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. SEPARATE OIL COOLER INLET TUBE NO.1 
    1. Separate oil cooler inlet tube No.1 from the radiator assembly.
      Fig 4: Locating Oil Cooler Inlet Tube No.1
      G04975308Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  9. SEPARATE OIL COOLER OUTLET TUBE NO.1 
    1. Separate oil cooler outlet tube No.1 from the radiator assembly.
      Fig 5: Locating Oil Cooler Outlet Tube No.1
      G04975307Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  10. REMOVE RADIATOR SUPPORT UPPER 
    1. Remove the hood lock nut cap from the hood lock assembly.
      Fig 6: Locating Hood Lock Nut Cap
      G05000230Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 3 bolts and separate the hood lock assembly from the radiator support upper.
      Fig 7: Locating Hood Lock Assembly Bolts
      G05000231Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the 5 bolts and radiator support upper.
      Fig 8: Locating Radiator Support Upper Bolts
      G05000232Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  11. REMOVE RADIATOR ASSEMBLY 
    1. Disconnect the fan motor connector.
    2. Remove the 4 bolts and separate the condenser assembly from the radiator assembly.
      Fig 9: Locating Condenser Assembly Bolts
      G05000233Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the radiator assembly from the body.
      Fig 10: Locating Radiator Assembly
      G05000234Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  12. REMOVE RADIATOR SUPPORT CUSHION 
    1. Remove the 2 radiator support cushions from the radiator assembly.
  13. REMOVE RADIATOR SUPPORT LOWER 
    1. Remove the 2 radiator support lowers from the radiator assembly.
      Fig 11: Locating Radiator Support Lowers
      G05000235Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  14. REMOVE FAN ASSEMBLY WITH MOTOR 
    1. Disassemble the 3 snap fits and lift the fan assembly w/motor from the radiator.
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