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Home >> Toyota >> 2007 >> Prius Touring >> Repair and Diagnosis >> Brakes >> Mechanical - Hydraulic >> Brakes - Mechanical >> Brake Pedal >> Removal

Brake Pedal: Removal

  1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL 
    CAUTION: Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt pretensioner activation.
  2. REMOVE INSTRUMENT PANEL SUB-ASSEMBLY 
    1. Remove the instrument panel (see REMOVAL ).

      HINT:

      Refer to the procedures from the removal of the No. 1 instrument panel register assembly up until the removal of the instrument panel sub-assembly.

  3. REMOVE MASTER CYLINDER PUSH ROD CLEVIS 
    1. Remove the brake pedal return spring.
    2. Remove the clip and brake master cylinder push rod pin.
    3. Separate the push rod clevis from the brake pedal.
      Fig 1: Removing Master Cylinder Push Rod Clevis
      G04474799Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. REMOVE BRAKE PEDAL SUPPORT SUB-ASSEMBLY 
    1. Disconnect the connector from the stop light switch.
    2. Disconnect the connector from the brake pedal stroke sensor.
    3. Remove the bolt from the instrument panel upper panel side.
      Fig 2: Removing Instrument Panel Upper Panel Side Bolt
      G04474800Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Remove the 4 nuts and the brake pedal support.
      Fig 3: Removing Brake Pedal Support Nuts
      G04474801Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002