LEMON Manuals: Even more car manuals for everyone
Home >> Toyota >> 2007 >> Highlander Hybrid Limited, AWD >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> Engine Mechanical (Hybrid) >> Timing Belt >> Removal

Timing Belt: Removal

  1. REMOVE ENGINE ROOM SIDE LH COVER NO.2 (See  REMOVAL   ) 
  2. REMOVE FRONT WHEEL RH 
  3. REMOVE ENGINE UNDER COVER NO.1 (See  REMOVAL   ) 
  4. SEPARATE FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY RH 
    1. Remove the screw and clip, and separate the fender splash shield.
      Fig 1: Locating Fender Splash Shield With Screw And Clip
      G05200315Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. REMOVE FRONT FENDER APRON SEAL RH 
    1. Remove the 2 bolts, clip and fender apron seal RH.
      Fig 2: Locating Bolts, Clip And Fender Apron Seal RH
      G05200316Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. REMOVE FRONT SUSPENSION BRACE SUB-ASSEMBLY UPPER CENTER (See  REMOVAL   ) 
  7. REMOVE BATTERY (See  REMOVAL   ) 
  8. REMOVE BATTERY CARRIER SUB-ASSEMBLY (See  REMOVAL   ) 
  9. REMOVE AIR CLEANER CAP W/ INLET (See  REMOVAL   ) 
  10. REMOVE AIR CLEANER CASE W7 RESONATOR  (See REMOVAL )
  11. SEPARATE BRAKE MASTER CYLINDER RESERVOIR SUB-ASSEMBLY (See  REMOVAL   ) 
  12. REMOVE RESERVOIR BRACKET (See  REMOVAL   ) 
  13. REMOVE AIR CLEANER BRACKET (See  REMOVAL   ) 
  14. REMOVE ENGINE MOVING CONTROL ROD 
    1. Remove the 4 bolts, the engine moving control rod and the bracket.
      Fig 3: Locating Engine Moving Control Rod, Bracket And Bolts
      G05200317Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  15. REMOVE ENGINE MOUNTING STAY NO.2 RH 
    1. Remove the bolt, the engine mounting stay No.2 and the engine mounting bracket No.2.
      Fig 4: Locating Engine Mounting Stay, Engine Mounting Bracket And Bolt
      G05200318Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  16. REMOVE CRANKSHAFT PULLEY 
    1. Using SST, loosen the pulley bolt.

      SST 09213-54015 (91651-60855), 09330-00021 

      Fig 5: Loosening Pulley Bolt
      G05200319Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using SST and the pulley bolt, remove the pulley.

      SST 09950-50013 (09951-05010, 09952-05010, 09953-05020, 09954-05031) 

      NOTE: Before using SST, apply lubricating oil to the threads and tip of the center bolt 150.
  17. REMOVE TIMING BELT NO.1 COVER 
    1. Remove the 4 bolts and the timing belt cover No. 1.
      Fig 6: Removing Bolts And Timing Belt Cover No.1
      G05200320Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  18. REMOVE TIMING BELT NO.2 COVER 
    1. Disconnect the engine wire protector clamps from the timing belt No.2 cover.
    2. Remove the 5 bolts and the timing belt cover.
      Fig 7: Locating Timing Belt Cover And Bolts
      G05200321Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  19. REMOVE ENGINE MOUNTING BRACKET RH 
    1. Remove the 2 bolts, 2 nuts and engine mounting bracket RH.
      Fig 8: Locating Engine Mounting Bracket RH With Bolts And Nuts
      G05200322Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  20. REMOVE TIMING BELT GUIDE NO.2 
  21. REMOVE TIMING BELT 
    1. Set No.1 cylinder to TDC/compression.
      1. Temporarily install the crankshaft pulley bolt and washer to the crankshaft.
      2. Turn the crankshaft clockwise, and align the timing mark of the crankshaft timing pulley with the oil pump body.
        Fig 9: Aligning Timing Mark Of Crankshaft Timing Pulley With Oil Pump Body
        G05129254Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      3. Check that the timing marks of the camshaft timing pulleys and No.3 timing belt cover are aligned.

        If not, turn the crankshaft 1 revolution (360°).

      4. Remove the crankshaft pulley bolt.
        Fig 10: Identifying Timing Marks Of Camshaft Timing Pulleys And Timing Belt Cover
        G05200324Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. If reusing the timing belt, check that there are 3 installation marks on the timing belt as shown in the illustration.
      1. If the installation marks have disappeared, put new installation marks on the timing belt before removing.
        Fig 11: Identifying Timing Mark Of Crankshaft Timing Pulley
        G05200325Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Set No.1 cylinder to approximately 60° BTDC/ compression.
      1. Turn the crankshaft counterclockwise by approximately 60°.
        NOTE: If the timing belt is disengaged, having the crankshaft pulley at the wrong angle can cause the piston head and valve head to come into contact with each other when you remove the camshaft timing pulley and camshaft, causing damage. So always set the crankshaft pulley at the correct angle.
        Fig 12: Turning Crankshaft Counterclockwise
        G05200326Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Remove the timing belt tensioner.
      TIMING BELT TENSIONER REFERENCE CHART

      1st No.1 idler pulley
      2nd RH camshaft timing pulley
      3rd No.2 idler pulley
      4th LH camshaft timing pulley
      5th Water pump pulley
      6th Crankshaft timing pulley
      Fig 13: Identifying Timing Belt Installing Sequence
      G05129246Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
scientia non olet · About LEMON Manuals