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Home >> Toyota >> 2007 >> Highlander Hybrid Limited, AWD >> Repair and Diagnosis >> Brakes >> Mechanical - Hydraulic >> Brakes - Mechanical (Hybrid) >> Rear Brake Pad, Brake Caliper & Brake Rotor >> Installation

Rear Brake Pad, Brake Caliper & Brake Rotor: Installation

  1. INSTALL REAR DISC BRAKE CYLINDER ASSEMBLY 
    1. Install the rear disc brake cylinder assembly.
      Fig 1: Identifying Rear Disc Brake Cylinder Assembly
      G05241815Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE: Install the rear disc brake bush dust boot onto the groove of the rear disc brake cylinder.
  2. INSTALL REAR DISC BRAKE CYLINDER SLIDE PIN NO.1 
    1. Apply the lithium soap base glycol grease to the sliding part and the seal surface of the slide pin.
    2. Install the rear disc brake cylinder slide pin No.1.

      Torque: 43 N*m (440 kgf*cm, 32 ft.*lbf) 

  3. INSTALL REAR DISC BRAKE CYLINDER SLIDE PIN NO.1 
    1. Apply the lithium soap base glycol grease to the sliding part and the seal surface of the slide pin No.2.
    2. Install the rear disc brake cylinder slide pin No.2.
      Fig 2: Locating Rear Disc Brake Cylinder Slide Pin
      G05202954Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 43 N*m (440 kgf*cm, 32 ft.*lbf) 

  4. CONNECT REAR FLEXIBLE HOSE 
    1. Connect the flexible hose with the union bolt and a new gasket.

      Torque: 29 N*m (300 kgf*cm, 21 ft.*lbf) 

  5. ADD RESERVOIR WITH BRAKE FLUID (See  BRAKE PEDAL   ) 
  6. BLEED REAR BRAKE SYSTEM (See  BLEEDING   ) 
  7. PERFORM ACCUMULATOR ZERO DOWN (See  BLEEDING   ) 
  8. CHECK BRAKE FLUID LEVEL (See  BRAKE PEDAL   ) 
  9. INSPECT FOR BRAKE FLUID LEAK 
  10. INSTALL REAR WHEEL 

    Torque: 103 N*m (1,050 kgf*cm, 76 ft.*lbf) 

  11. CLEAR DTC 

    (See DTC CHECK / CLEAR )