LEMON Manuals: Even more car manuals for everyone
Home >> Toyota >> 2007 >> Highlander Hybrid Limited, AWD >> Repair and Diagnosis >> Brakes >> Mechanical - Hydraulic >> Brakes - Mechanical (Hybrid) >> Brake Master Cylinder >> Reassembly

Brake Master Cylinder: Reassembly

  1. INSTALL BRAKE STROKE SIMULATOR CYLINDER SUB-ASSEMBLY 
    1. Install the brake stroke simulator cylinder to the brake simulator bracket with the 2 bolts.

      Torque: 8.0 N*m (82 kgf*cm, 71 in.*lbf) 

    2. Install the connector to the brake stroke simulator bracket.
  2. INSTALL MASTER CYLINDER PUSH ROD CLEVIS 
    1. Temporarily install the brake master cylinder push rod clevis with the lock nut.

      HINT:

      After checking and adjusting the brake pedal height, tighten the lock nut firmly.

      Fig 1: Locating Brake Stroke Simulator Cylinder
      G05202898Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSTALL BRAKE MASTER CYLINDER 
    1. Temporarily install 2 new master cylinder gaskets, master cylinder and brake stroke simulator bracket to the master cylinder bracket with the 2 nuts.
    2. Temporarily install the brake tube.
    3. Fully tighten the 2 bolts.

      Torque: 12.5 N*m (127 kgf*cm, 9 ft.*lbf) 

      Fig 2: Locating Bracket Master Cylinder Bracket With Nuts
      G05202897Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Use the SST to fully tighten the brake tube.

      SST 09023-00101 

      Torque: 15 N*m (155 kgf*cm, 11 ft.*lbf) 

      Fig 3: Locating Brake Tube
      G05202896Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002