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Brake Master Cylinder: Disassembly

  1. REMOVE BRAKE TUBE 
    1. Using SST, disconnect the brake tube.

      SST 09023-00101 

      Fig 1: Locating Brake Tube
      G05202896Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. REMOVE BRAKE MASTER CYLINDER 
    1. Remove the 2 nuts, 2 brake master cylinder gaskets, brake master cylinder bracket, brake master cylinder and brake stroke simulator bracket.
  3. REMOVE MASTER CYLINDER PUSH ROD CLEVIS 
    1. Remove the push rod clevis and lock nut.

      HINT:

      Adjustment of brake pedal height is easier when reassembling the brake master cylinder w/ simulator assembly afterward, if the protrusion of the push rod from push rod clevis is measured and recorded at this stage.

      Fig 2: Locating Bracket Master Cylinder Bracket With Nuts
      G05202897Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. REMOVE BRAKE STROKE SIMULATOR CYLINDER SUB-ASSEMBLY 
    1. Disconnect the connector from the bracket.
    2. Remove the 2 bolts and the brake stroke simulator cylinder from the brake stroke simulator bracket.
      Fig 3: Installing Brake Stroke Simulator And Bolts
      G05202898Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002