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Home >> Toyota >> 2007 >> Highlander Hybrid Limited, AWD >> Repair and Diagnosis >> Body & Frame >> Exterior Body Panels >> (Door / Hatch) (Hybrid) >> Rear Door >> Adjustment

Rear Door: Adjustment

  1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL 

    (See AIRBAG SYSTEM )

  2. INSPECT REAR DOOR 
    1. Check that the clearance is within the standard range.
      Fig 1: Checking Clearance Of Rear Door
      G05244210Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Standard range 

      CLEARANCE SPECIFICATION

      A 5.0 +-1.5 mm (0.197 +- 0.059 in.)
      B 5.0 +-1.5 mm (0.197 +- 0.059 in.)
      C 5.3 +- 1.5 mm (0.209 +- 0.059 in.)
      D 7.3 +-1.5 mm (0.287 +- 0.059 in.)
      E 5.0 +-1.5 mm (0.197 +- 0.059 in.)
  3. ADJUST REAR DOOR 
    1. Loosen the bolts on the body side to adjust the door front and back, up and down.

      Torque: 26 N*m (265 kgf*cm, 19 ft.*lbf) 

    2. Loosen the bolts on the door side to adjust the door up and down, and the door front side to side.

      Torque: 27 N*m (275 kgf*cm, 20 ft.*lbf) 

      HINT:

      Perform this procedure after replacing the centering bolt with the supplied bolt.

      Fig 2: Identifying Bolts On Door Side
      G05205457Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. When adjusting the door rear side to side and the rear door lock striker plate assembly, use a "Torx" socket wrench (T40) to loosen the screws until the striker can move. Lightly tap it with a brass bar for adjustment.

      Torque: 23 N*m (235 kgf*cm, 17 ft.*lbf) 

      Fig 3: Identifying Rear Door Lock Striker Plate Assembly
      G05244212Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL 
  5. PERFORM INITIALIZATION 

    (See INITIALIZATION )