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Home >> Toyota >> 2007 >> Highlander Hybrid Limited, AWD >> Repair and Diagnosis >> Body & Frame >> Exterior Body Panels >> (Door / Hatch) (Hybrid) >> Fuel Lid Opener System >> Fuel Lid Opener Switch Circuit >> Inspection Procedure

Inspection Procedure

  1. READ VALUE OF INTELLIGENT TESTER 
    1. Connect the intelligent tester (with CAN VIM) to the DLC3.
      Fig 1: Connecting Cable Of Intelligent Tester (With CAN VIM) To DLC3
      G05242064Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Turn the ignition switch to the ON position and turn the intelligent tester main switch on.
    3. Select FUEL LID SW in the DATA LIST and read the tester display.
      TESTER DISPLAY AND NORMAL CONDITION CHART

      Tester Display Measurement Item/Range Normal Condition Diagnostic Note
      FUEL LID SW Fuel lid opener switch: ON or OFF ON: Fuel lid opener switch is pressed
      OFF: Fuel lid opener switch is not pressed
      -

      OK: ON or OFF appears on the screen according to the switch condition. 

    NG: Go to step 2 

    OK: PROCEED TO NEXT CIRCUIT INSPECTION SHOWN IN  PROBLEM SYMPTOMS TABLE  

  2. INSPECT FUEL LID OPENER SWITCH 
    1. Remove the fuel lid opener switch.
      Fig 2: Identifying Fuel Lid Opener Switch
      G05205414Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Measure the resistance according to the value(s) in the table below.

      Standard resistance 

      TESTER CONNECTION AND SPECIFIED CONDITION

      Tester Connection Condition Specified Condition
      3 - 4 Fuel lid opener switch is not pressed 10 kΩ or higher
      Fuel lid opener switch Is pressed Below 1 Ω

    NG: REPLACE FUEL LID OPENER SWITCH 

    OK: Go to Next Step 

  3. CHECK HARNESS AND CONNECTOR (FUEL LID OPENER SWITCH - HYBRID VEHICLE CONTROL ECU) 
    1. Disconnect the H12 ECU connector.
      Fig 3: Identifying H12 ECU Connector Terminals
      G05205415Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Measure the resistance according to the value(s) in the table below.

      Standard resistance 

      TESTER CONNECTION AND SPECIFIED CONDITION

      Tester Connection Condition Specified Condition
      F15-3 - H12-15 (FUEL) Always Below 1 Ω
      F15-3 - Body ground 10 kΩ or higher

    NG: REPAIR OR REPLACE HARNESS OR CONNECTOR 

    OK: Go to Next Step 

  4. CHECK HARNESS AND CONNECTOR (FUEL LID OPENER SWITCH - BODY GROUND) 
    1. Measure the resistance according to the value(s) in the table below.
      Fig 4: Identifying Fuel Lid Opener Switch H15 Connector Terminals
      G05205416Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Standard resistance 

      TESTER CONNECTION AND SPECIFIED CONDITION

      Tester Connection Condition Specified Condition
      F15-4 - Body ground Always Below 1 Ω

    NG: REPAIR OR REPLACE HARNESS OR CONNECTOR 

    OK: PROCEED TO NEXT CIRCUIT INSPECTION SHOWN IN  PROBLEM SYMPTOMS TABLE