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Home >> Toyota >> 2007 >> Highlander Hybrid Limited, AWD >> Repair and Diagnosis >> Body & Frame >> Exterior Body Panels >> (Door / Hatch) (Hybrid) >> Fuel Lid Opener System >> Fuel Lid Opener Motor Circuit >> Inspection Procedure

Inspection Procedure

  1. INSPECT FUSE (FUEL OPN) 
    1. Remove the FUEL OPN fuse from the instrument pane J/ B.
    2. Measure the resistance of the fuse.

      Standard resistance: Below 1 Ω 

    NG: REPLACE FUSE (FUEL OPN) 

    OK: Go to Next Step 

  2. PERFORM ACTIVE TEST BY INTELLIGENT TESTER 
    1. Connect the intelligent tester (with CAN VIM) to the DLC3.
      Fig 1: Connecting Cable Of Intelligent Tester (With CAN VIM) To DLC3
      G05242064Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Turn the ignition switch to the ON position and turn the intelligent tester main switch on.
    3. Perform the ACTIVE TEST according to the tester display.
      TESTER DISPLAY REFERENCE

      Tester Display Test Part Control Range Diagnostic Note
      FUEL FILLER OPN Fuel lid opener control ON / OFF -

      OK: Fuel lid opens. 

    NG: Go to step 3 

    OK: PROCEED TO NEXT CIRCUIT INSPECTION SHOWN IN  PROBLEM SYMPTOMS TABLE  

  3. INSPECT FUEL LID OPENER MOTOR ASSEMBLY 
    1. Remove the fuel lid opener motor assembly (See REMOVAL ).
      Fig 2: Identifying Fuel Lid Opener Motor Assembly
      G05015624Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Apply battery voltage to the lock terminals and check that the motor operates and the shaft moves in the open direction.

      OK 

      MEASUREMENT CONDITION REFERENCE

      Measurement Condition Specified Condition
      Battery positive (+) → Terminal 2
      Battery negative (-) → Terminal 1
      Motor operates and shaft moves in open direction
    3. Measure the shaft stroke.

      Standard: 10.3 mm (0.406 in.) or more 

      If the result is not as specified, replace the motor assembly.

    NG: REPLACE FUEL LID OPENER MOTOR ASSEMBLY (See  REMOVAL  ) 

    OK: Go to Next Step 

  4. CHECK HARNESS AND CONNECTOR (FUEL LID OPENER MOTOR - HYBRID VEHICLE CONTROL ECU) 
    1. Disconnect the H13 ECU connector.
      Fig 3: Identifying H13 ECU Connector Terminals
      G05205420Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Measure the resistance according to the value(s) in the table below.

      Standard resistance 

      TESTER CONNECTION AND SPECIFIED CONDITION

      Tester Connection Condition Specified Condition
      F17-1 - H13-11 (FUO) Always Below 1 Ω
      F17-1 -Body ground 10 kΩ or higher

    NG: REPAIR OR REPLACE HARNESS OR CONNECTOR 

    OK: Go to Next Step 

  5. CHECK HARNESS AND CONNECTOR (FUEL LID OPENER MOTOR - BATTERY) 
    1. Measure the voltage according to the value(s) in the table below.
      Fig 4: Identifying Fuel Lid Opener Motor H17 Connector Terminals
      G05205421Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Standard voltage 

      TESTER CONNECTION AND SPECIFIED CONDITION

      Tester Connection Condition Specified Condition
      F17-2 - Body ground Always 10 to 14 V

    NG: REPAIR OR REPLACE HARNESS OR CONNECTOR 

    OK: PROCEED TO NEXT CIRCUIT INSPECTION SHOWN IN  PROBLEM SYMPTOMS TABLE