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Home >> Toyota >> 2007 >> Highlander Hybrid Limited, AWD >> Repair and Diagnosis >> Body & Frame >> Exterior Body Panels >> (Door / Hatch) (Hybrid) >> Front Door >> Adjustment

Front Door: Adjustment

  1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL 

    (See AIRBAG SYSTEM )

  2. INSPECT FRONT DOOR 
    1. Check that the clearance is within the standard range.
      Fig 1: Checking Clearance Of Front Door
      G05244174Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Standard range: 

      CLEARANCE SPECIFICATION

      A 4.5 +-1.5 mm (0.177 +- 0.059 in.)
      B 5.3 +-1.5 mm (0.209 +- 0.059 in.)
      C 5.3 +-1.5 mm (0.209 +- 0.059 in.)
      D 5.0 +-1.5 mm (0.197 +- 0.059 in.)
      E 5.0 +-1.5 mm (0.197 +- 0.059 in.)
  3. ADJUST FRONT DOOR 
    1. Using a SST, loosen the bolts on the body side to adjust the door front and back, up and down.

      SST 09812-00010 

      Torque: 23 N*m (235 kgf*cm, 17 ft.*lbf) 

      Fig 2: Locating Bolts On Door Side
      G05205457Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Loosen the bolts on the door side to adjust the door up and down, and the door front side to side.

      Torque: 27 N*m (275 kgf*cm, 20 ft.*lbf) 

      HINT:

      Perform this procedure after replacing the centering bolt with the supplied bolt.

    3. When adjusting the door rear side to side and the front door lock striker plate assembly, use a "Torx" socket wrench (T40) to loosen the screws until the striker can move. Lightly tap it with a brass bar for adjustment.

      Torque: 23 N*m (235 kgf*cm, 17 ft.lbf) 

  4. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL 
  5. PERFORM INITIALIZATION 

    (See INITIALIZATION )

    Fig 3: Identifying Front Door Lock Striker Plate Assembly
    G05244176Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002