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Home >> Toyota >> 2007 >> Highlander Hybrid Limited, AWD >> Repair and Diagnosis >> Body & Frame >> Exterior Body Panels >> (Door / Hatch) (Hybrid) >> Back Door >> Adjustment

Back Door: Adjustment

  1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL 

    (See AIRBAG SYSTEM )

  2. INSPECT BACK DOOR 
    1. Check that the clearance is within the standard range.
      Fig 1: Checking Clearance Of Back Door
      G05244231Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Standard Range: 

      CLEARANCE SPECIFICATION

      A 7.4 +-1.5 mm (0.291 +- 0.059 in.)
      B 7.3 +-1.5 mm (0.287 +- 0059 in.)
      C 5.3 +-1.5 mm (0.209 +- 0.059 in.)
      D 1.0 +-1.5 mm (0.039 +- 0.059 in.)
  3. ADJUST BACK DOOR 
    1. Adjust the door by loosening the door side hinge bolts.

      Torque: 8.0 N*m (82 kgf*cm, 71 in.*lbf) 

      Fig 2: Locating Door Side Hinge Bolts
      G05244232Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Adjust the door by loosening the body side hinge nuts.

      Torque: 19.5 N*m (199 kgf*cm, 14 ft.*lbf) 

    3. When adjusting the back door rear side to side and the back door lock striker plate assembly, loosen the "Torx" bolts (T40) until the striker can move. Lightly tap it with a brass bar for adjustment.

      Torque: 23 N*m (235 kgf*cm, 17 ft.*lbf) 

      Fig 3: Identifying Back Door Lock Striker Plate Assembly
      G05244233Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL 
  5. PERFORM INITIALIZATION 

    (See INITIALIZATION )