LEMON Manuals: Even more car manuals for everyone
Home >> Toyota >> 2007 >> Corolla LE, Automatic >> Repair and Diagnosis >> Brakes >> Mechanical - Hydraulic >> Brakes - Mechanical >> REAR BRAKE SHOE, WHEEL CYLINDER & BRAKE DRUM (for TMMC Made) >> Reassembly

REAR BRAKE SHOE, WHEEL CYLINDER & BRAKE DRUM (for TMMC Made): Reassembly

  1. INSTALL REAR WHEEL CYLINDER CUP KIT 
    1. Temporarily tighten the bleeder plug to the wheel cylinder, and install the bleeder plug cap.
    2. Apply the lithium soap base glycol grease to the 2 new wheel cylinder cups and the 2 pistons.
    3. Install the 2 wheel cylinder cups to each piston.
    4. Install the compression spring and 2 pistons to the wheel cylinder.
    5. Install the 2 new cylinder dust boots to the wheel cylinder.
      Fig 1: Identifying Rear Wheel Cylinder Cup Kit
      G05195116Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL REAR WHEEL BRAKE CYLINDER ASSEMBLY 
    1. Install the wheel cylinder with the 2 bolts.

      Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf) 

    2. Using SST, connect the brake tube.

      SST 09023-00101 

      Torque: 15 N*m (155 kgf*cm, 11 ft.*lbf) 

  3. APPLICATION HIGH TEMPERATURE GREASE 
    1. Apply the high temperature grease to the shoe attached surface of backing plate.
    Fig 2: Identifying High Temperature Grease Area
    G05195117Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. INSTALL REAR BRAKE PARKING BRAKE SHOE LEVER SUB-ASSEMBLY 
    1. Using a pliers, install the parking brake shoe lever with a new C-washer.
    Fig 3: Installing Parking Brake Shoe Lever With C-Washer
    G05195118Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. INSTALL REAR BRAKE SHOE 
    1. Using a needle-nose pliers, connect the parking brake cable No. 3 to the parking brake shoe lever.
      Fig 4: Connecting Parking Brake Cable No. 3 To Parking Brake Shoe Lever
      G05195110Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using SST, install the rear brake shoe, pin, shoe hold-down spring and cup.

      SST 09718-00011 

    3. Connect the upper side return spring to the rear brake shoe.
    Fig 5: Installing Rear Brake Shoe, Pin, Shoe Hold-Down Spring And Cup
    G05195120Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. INSTALL PARKING BRAKE SHOE STRUT SET LH 
    1. Apply the high temperature grease to the adjusting bolt.
    2. Install the parking brake shoe strut set LH.
    Fig 6: Locating High Temperature Grease Area
    G05195121Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. INSTALL FRONT BRAKE SHOE 
    1. Install the upper side return spring to the front brake shoe.
    2. Using SST, install the front brake shoe, pin, shoe hold-down spring and cup.

      SST 09718-00011 

      Fig 7: Installing Front Brake Shoe, Pin, Shoe Hold-Down Spring And Cup
      G05195122Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Using a needle-nose pliers, install the anchor side return spring.
      Fig 8: Installing Anchor Side Return Spring
      G05195107Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. INSTALL REAR BRAKE AUTOMATIC ADJUST LEVER LH 
    1. Install the automatic adjuster lever to the rear brake shoe.
    2. Using needle-nose pliers, install the upper side tension spring.
      Fig 9: Installing Upper Side Tension Spring
      G05195106Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  9. CHECK REAR DRUM BRAKE INSTALLATION 
    1. Check that each part is installed properly.

      If they are not installed correctly, reinstall them as shown in the illustration.

      NOTE: There should be no oil or grease adhering to the friction surfaces of the shoe lining and drum.
      Fig 10: Identifying Rear Drum Brake
      G05195125Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  10. INSTALL REAR BRAKE DRUM SUB-ASSEMBLY 
    1. Aligning the matchmarks, install the rear drum sub-assembly.
  11. ADJUST REAR DRUM BRAKE SHOE CLEARANCE 
    1. Temporarily install the hub nuts.
    2. Remove the hole plug, and turn the adjuster and expand the shoe until the drum locks.
      Fig 11: Turning Adjuster
      G05195126Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Using a screwdriver, back off the adjuster 8 notches.
    4. Install the hole plug.
      Fig 12: Adjusting Adjuster
      G05195127Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  12. FILL RESERVOIR WITH BRAKE FLUID  (see BLEEDING )
  13. BLEED MASTER CYLINDER  (see BLEEDING )
  14. BLEED BRAKE LINE  (see BLEEDING )
  15. CHECK FLUID LEVEL IN RESERVOIR  (see BLEEDING )
  16. INSPECT FOR BRAKE FLUID LEAK 
  17. INSTALL REAR WHEEL 

    Torque: 103 N*m (1,050 kgf*cm, 76 ft.*lbf) 

  18. INSPECT PARKING BRAKE LEVER TRAVEL  (See ADJUSTMENT )
  19. ADJUST PARKING BRAKE LEVER TRAVEL  (See ADJUSTMENT )