Automatic Transaxle Assembly: Installation

INSTALL TORQUE CONVERTER CLUTCH ASSEMBLY
1. Install the torque converter clutch to the automatic transaxle.
2. Using vernier calipers, measure the dimension "A" between the transaxle fitting part of the engine and the converter fitting part of the drive plate (procedure "I").
  
  Fig 1: Measuring Dimension A Using Vernier Caliper
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Using vernier calipers and a straight edge, measure the dimension "B" shown in the illustration and check that "B" is greater than "A" measured in procedure "I".
  Standard: A + 1 mm (0.04 in.) or more
  
  NOTE: Remember to minus the thickness of the straight edge.
Fig 2: Measuring Dimension B Using Vernier Caliper
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL AUTOMATIC TRANSAXLE ASSEMBLY
1. Install the automatic transaxle and 6 bolts to the engine.
  Torque: Bolt A
  
  64 N*m (650 kgf*cm, 47 ft.*lbf)
  
  Bolt B
  
  46 N*m (470 kgf*cm, 34 ft.*lbf)
  
  Bolt C
  
  23 N*m (235 kgf*cm, 17 ft.*lbf)
  
  Fig 3: Identifying Automatic Transaxle Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the 6 torque converter mounting bolts.
  Torque: 28 N*m (285 kgf*cm, 20 ft.*lbf)
  
  HINT:
  
  First install the yellowish green colored bolt and then the remaining 5 bolts.
INSTALL FLYWHEEL HOUSING UNDER COVER

Fig 4: Locating Torque Converter Mounting Bolt
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL REAR ENGINE MOUNTING BRACKET
1. Install the rear engine mounting bracket to the automatic transaxle with the 3 bolts.
  Torque: 64 N*m (652 kgf*cm, 47 ft.*lbf)
Fig 5: Locating Rear Engine Mounting Bracket Bolts
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL FRONT ENGINE MOUNTING BRACKET
1. Install the front engine mounting bracket to the automatic transaxle with the 2 bolts.
  Torque: 64 N*m (652 kgf*cm, 47 ft.*lbf)
Fig 6: Locating Front Engine Mounting Bracket Bolts
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL CENTER ENGINE MOUNTING MEMBER SUB-ASSEMBLY
1. Install the dynamic damper, center member sub-assembly with front engine mounting insulator and 4 bolts.
  Torque: Bolt A
  
  52 N*m (530 kgf*cm, 38 ft.*lbf)
  
  Bolt B
  
  60 N*m (612 kgf*cm, 44 ft.*lbf)
Fig 7: Locating Center Engine Mounting Member Sub-Assembly Bolts
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL REAR ENGINE MOUNTING INSULATOR
1. Install the rear engine mounting insulator and bolt to the rear engine mounting bracket.
  Torque: 65 N*m (662 kgf*cm, 48 ft.*lbf)
  
  Fig 8: Locating Engine Mounting Bracket Bolt
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Tighten the 3 nuts and bolt.
  Torque: 52 N*m (530 kgf*cm, 38 ft.*lbf)
Fig 9: Locating Nuts And Bolt
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL ENGINE MOUNTING BRACKET LH
1. Install the engine mounting bracket LH to the automatic transaxle with the 3 bolts.
  Torque: 52 N*m (530 kgf*cm, 38 ft.*lbf)
Fig 10: Locating Engine Mounting Bracket Bolts
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL ENGINE MOUNTING INSULATOR LH
1. Install the engine mounting insulator LH with the 5 bolts and nut.
  Torque: Bolt
  
  52 N*m (530 kgf*cm, 38 ft.*lbf)
  
  Nut
  
  80 N*m (815 kgf cm, 59 ft.*lbf)
Fig 11: Locating Engine Mounting Insulator Bolt And Nut
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL FRONT ENGINE MOUNTING INSULATOR
1. Install to the front engine mounting bracket with the bolt and nut.
  Torque: 52 N*m (530 kgf*cm, 38 ft.*lbf)
Fig 12: Locating Engine Mounting Bracket Bolt And Nut
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL STARTER ASSEMBLY
1. Install the starter with the 2 bolts.
  Torque: 39 N*m (400 kgf*cm, 29 ft.*lbf)
2. Connect the starter connector.
3. Install the starter wire and nut.
  Torque: 13 N*m (132 kgf*cm, 10 ft.*lbf)
4. Close the terminal cover.
Fig 13: Locating Starter Assembly With Bolts
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL AUTOMATIC TRANSMISSION CASE PROTECTOR
1. Install the case protector with the 2 bolts.
  Torque: 18 N*m (182 kgf*cm, 14 ft.*lbf)
INSTALL FRONT DRIVE SHAFT ASSEMBLY LH (See INSTALLATION )
INSTALL FRONT DRIVE SHAFT ASSEMBLY RH (See INSTALLATION )
INSTALL FRONT EXHAUST PIPE ASSEMBLY (See INSTALLATION )
INSTALL ENGINE UNDER COVER LH
INSTALL ENGINE UNDER COVER RH
INSTALL FRONT WHEELS
Torque: 103 N*m (1,050 kgf*cm, 76 ft.*lbf)
INSTALL OXYGEN SENSOR CONNECTOR
1. Connect the oxygen sensor connector.
2. Install the floor carpet and foot rest.
INSTALL TRANSMISSION OIL FILLER TUBE SUB-ASSEMBLY
1. Temporarily install the No. 1 oil cooler outlet tube.
2. Temporarily install the No. 1 oil cooler inlet tube.
3. Coat a new O-ring with ATF, and install them to the oil filler tube.
4. Install the oil filler tube to the automatic transaxle.
5. Install the oil cooler tube clamp with the 2 bolts.
  Torque: 5.5 N*m (56 kgf*cm, 49 in.*lbf)
6. Install the ATF lever gauge.
INSTALL NO.1 OIL COOLER OUTLET TUBE
1. Tighten the No. 1 oil cooler outlet tube.
  Torque: 35 N*m (350 kgf*cm, 25 ft.*lbf)
Fig 14: Identifying Oil Cooler Tube Clamp And Oil Filler Tube
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL NO.1 OIL COOLER INLET TUBE
1. Tighten the No. 1 oil cooler inlet tube.
  Torque: 35 N*m (350 kgf*cm, 25 ft.*lbf)
CONNECT CONNECTOR
1. Connect the transmission wire connector.
2. Connect the park/neutral position switch connector.
3. without ABS:
  Connect the speedometer sensor connector.
Fig 15: Locating No.1 Oil Cooler Inlet And Outlet Tube
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL WIRE HARNESS
1. Install the wire harness clamp bracket with the bolt.
  Torque: 13 N*m (132 kgf*cm, 10 ft.*lbf)
  
  Fig 16: Locating Wire Harness Clamp Bracket Bolt
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the wire harness clamp bracket and 2 wire harnesses with the 3 bolts.
  Torque: Bolt A
  
  26 N*m (260 kgf*cm, 19 ft.*lbf)
  
  Bolt B
  
  10 N*m (102 kgf*cm, 7 ft.*lbf)
  
  Bolt C
  
  13 N*m (132 kgf*cm, 10 ft.*lbf)
Fig 17: Locating Wire Harness Clamp Bracket Bolts
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL NO.1 TRANSMISSION CONTROL CABLE BRACKET
1. Install the control cable bracket with the 2 bolts.
  Torque: 12 N*m (122 kgf*cm, 9 ft.*lbf)
INSTALL TRANSMISSION CONTROL CABLE SUPPORT
1. Install the control cable support with the bolt.
  Torque: 12 N*m (122 kgf*cm, 9 ft.*lbf)
2. Connect the control cable and wire harness to the control cable support.
Fig 18: Locating Control Cable Support Bolt
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL TRANSMISSION CONTROL CABLE ASSEMBLY
1. Temporarily install the control cable to the control shaft lever with the nut.
2. Install the control cable and clip to the bracket.
Fig 19: Locating Control Shaft Lever Nut
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL BATTERY CARRIER
1. Install the battery carrier with the 4 bolts.
  Torque: 13 N*m (132 kgf*cm, 10 ft.*lbf)
INSTALL BATTERY
INSTALL AIR CLEANER ASSEMBLY WITH HOSE
Torque: 7.0 N*m (71 kgf*cm, 62 in.*lbf)
INSTALL NO.2 CYLINDER HEAD COVER
Torque: 7.0 N*m (71 kgf*cm, 62 in.*lbf)

Fig 20: Locating Battery Carrier Bolts
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL HOOD SUB-ASSEMBLY
Torque: 13 N*m (132 kgf*cm, 10 ft.*lbf)
INSPECT HOOD SUB-ASSEMBLY (See ADJUSTMENT )
ADJUST HOOD SUB-ASSEMBLY (See ADJUSTMENT )
ADD AUTOMATIC TRANSAXLE FLUID
Fluid type: T-IV

Capacity: 3.0 liters (3.2 US qts, 2.6 lmp.qts)
INSPECT AUTOMATIC TRANSAXLE FLUID
HINT:

(See AUTOMATIC TRANSAXLE FLUID )
ADJUST SHIFT LEVER POSITION (See ADJUSTMENT )
INSPECT SHIFT LEVER POSITION (See ADJUSTMENT )
INSPECT FRONT WHEEL ALIGNMENT
HINT:

(See ADJUSTMENT )
CHECK ABS SPEED SENSOR SIGNAL (w/ ABS)
HINT:
- with VSC (See TEST MODE PROCEDURE )
- without VSC (See TEST MODE PROCEDURE )
RESET MEMORY
HINT:

(See MANUAL SHIFTING TEST )