REAR BRAKE SHOE, WHEEL CYLINDER & BRAKE DRUM (for TMC Made): Reassembly
- TIGHTEN REAR DRUM BRAKE BLEEDER PLUG
- Temporarily tighten the bleeder plug to the wheel cylinder, and install the bleeder plug cap.
- INSTALL REAR WHEEL CYLINDER CUP KIT
- Apply the lithium soap base glycol grease to the 2 new wheel cylinder cups and the 2 pistons.
- Install the 2 wheel cylinder cups to each piston.
- Install the compression spring and 2 pistons to the wheel cylinder.
- Install the 2 new cylinder dust boots to the wheel cylinder.
- INSTALL REAR WHEEL BRAKE CYLINDER ASSEMBLY
- Install the wheel cylinder with the bolt.
Torque; 9.8 N*m (100 kgf*cm, 87 in.*lbf)
- Using SST, connect the brake line.
SST 09023-00101
Torque: 15 N*m (155 kgf*cm, 11 ft.*lbf)
- Install the wheel cylinder with the bolt.
- APPLICATION HIGH TEMPERATURE GREASE
- Apply the high temperature grease to the shoe attached surface of backing plate.
- INSTALL PARKING BRAKE SHOE LEVER LH
- Using a needle-nose pliers, install the parking brake shoe lever with a new C-washer.
- INSTALL REAR BRAKE SHOE
- Using a needle-nose pliers, connect the parking brake cable No. 3 to the parking brake shoe lever.
- Using SST, install the rear brake shoe, pin, shoe hold-down spring and cup.
SST 09718-00011
- INSTALL REAR BRAKE SHOE RETURN SPRING
- Install the shoe return spring to the brake shoe.
- INSTALL REAR BRAKE AUTOMATIC ADJUST LEVER LH
- Install the automatic adjust lever and automatic adjust lever spring to the front brake shoe.
- INSTALL PARKING BRAKE SHOE STRUT SET LH
- Apply the high temperature grease to the adjusting bolt.
- Install the parking brake shoe strut set LH as shown in the illustration.
- INSTALL FRONT BRAKE SHOE
- Install the tension spring to the brake shoes.
- Using SST, install the front brake shoe, pin, shoe hold-down spring and cup.
SST 09718-00011
- INSTALL PARKING BRAKE SHOE STRUT SET LH
- Using SST, connect the return spring to each shoe.
SST 09703-30011
NOTE: Be careful not to damage the wheel cylinder boot.
- Using SST, connect the return spring to each shoe.
- CHECK REAR DRUM BRAKE INSTALLATION
- Check that each part is installed properly.
NOTE: There should be no oil or grease adhering to the friction surfaces of the shoe lining and drum.If they are not installed correctly, reinstall them as shown in the illustration.
- INSTALL REAR BRAKE DRUM SUB-ASSEMBLY
- Aligning the matchmarks, install the rear brake drum sub-assembly.
- ADJUST REAR DRUM BRAKE SHOE CLEARANCE
- Temporarily install the hub nuts.
- Remove the hole plug, and turn the adjuster and expand the shoe until the drum locks.
- Using a screwdriver, back off the adjuster 8 notches.
- Install the hole plug.
- FILL RESERVOIR WITH BRAKE FLUID (see BLEEDING )
- BLEED MASTER CYLINDER (see BLEEDING )
- BLEED BRAKE LINE (see BLEEDING )
- CHECK FLUID LEVEL IN RESERVOIR (see BLEEDING )
- INSPECT FOR BRAKE FLUID LEAK
- INSTALL REAR WHEEL
Torque: 103 N*m (1,050 kgf*cm, 76 ft.*lbf)
- INSPECT PARKING BRAKE LEVER TRAVEL (See ADJUSTMENT )
- ADJUST PARKING BRAKE LEVER TRAVEL (See ADJUSTMENT )