LEMON Manuals: Even more car manuals for everyone
Home >> Toyota >> 2007 >> Corolla CE, Automatic >> Repair and Diagnosis >> Accessories & Equipment >> Gauges & Instrument Panels >> Meter >> Meter / Gauge System >> Operating Light Control Rheostat does not Change Light Brightness >> Inspection Procedure

Inspection Procedure

  1. SYSTEM CHECK 

    Result 

    RESULT CHART

    Result Proceed to
    Light illumination level does not change. A
    Light illumination level does not change and tail cancel switch does not operate. A
    Tail cancel switch does not operate. B

    B:  GO TO step  5

    A: GO TO Next Step 

  2. INSPECT LIGHT CONTROL RHEOSTAT (T, GND) 
    1. Disconnect the R7 connector.
    2. Measure the voltage according to the value(s) in the table below.

      Standard voltage 

      TESTER CONNECTION SPECIFIED CONDITION CHART

      Tester connection Condition Specified condition
      R7-2 - Body ground Headlight dimmer switch OFF → TAIL Below 1 V → 10 to 14 V
    3. Measure the resistance according to the value(s) in the table below.

      Standard resistance 

      TESTER CONNECTION SPECIFIED CONDITION CHART

      Tester connection Condition Specified condition
      R7-3 - Body ground Always Below 1 Ω
    Fig 1: Inspecting Light Control Rheostat (T, GND)
    G05196117Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    NG: REPLACE LIGHT CONTROL RHEOSTAT 

    OK: GO TO Next Step 

  3. INSPECT LIGHT CONTROL RHEOSTAT (TC, LM) 
    1. Check signal waveform.
      1. Remove the light control rheostat with connectors still connected.
      2. Check the signal waveform according to the condition(s) in the table below.

      OK 

      TESTER CONNECTION SPECIFIED CONDITION CHART

      Tester connection Condition Specified condition
      R7-2 - R7-8 Ignition switch ON Pulse generation (See WAVEFORM )

      Waveform (Reference) 

      WAVEFORM REFERENCE

      Item Condition
      Tool setting 2 V/DIV., 1 ms/DIV.
      Vehicle condition Ignition switch ON
      Fig 2: Inspecting Light Control Rheostat (TC, LM)
      G05196118Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT:

      Duty ratio changes as illumination becomes darker ("A" becomes longer).

    2. Disconnect R7 connector.
    3. Measure the resistance according to the value(s) in the table below.

      Standard resistance 

      TESTER CONNECTION SPECIFIED CONDITION CHART

      Tester connection Condition Specified condition
      R7-2 - R7-8 Tail cancel position (rheostat knob is fully turned up) 10 kΩ or higher
      R7-2 - R7-8 Non-tail cancel position Below 1 Ω

    NG: REPAIR OR REPLACE HARNESS OR CONNECTOR 

    Fig 3: Identifying Signal Waveform
    G05196119Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    OK: GO TO Next Step 

  4. CHECK HARNESS AND CONNECTOR (LIGHT CONTROL RHEOSTAT - COMBINATION METER) 
    1. Disconnect the C9, C16 and R7 connectors.
    2. Measure the resistance according to the value(s) in the table below.

      Standard resistance 

      TESTER CONNECTION SPECIFIED CONDITION CHART

      Tester connection Condition Specified condition
      C9-28 - R7-5 Always Below 1 Ω
      C16-9 - R7-8 Always Below 1 Ω

    NG: REPAIR OR REPLACE HARNESS OR CONNECTOR 

    Fig 4: Checking Harness And Connector (Light Control Rheostat - Combination Meter)
    G05196120Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    OK: REPLACE COMBINATION METER ASSEMBLY 

  5. INSPECT LIGHT CONTROL RHEOSTAT 
    1. Disconnect the R7 connector.
    2. Measure the resistance according to the value(s) in the table below.

      Standard resistance 

      TESTER CONNECTION SPECIFIED CONDITION CHART

      Tester connection Condition Specified condition
      R7-2 - R7-8 Tail cancel position (rheostat knob is fully turned up) 10 kΩ or higher
      R7-2 - R7-8 Non-tail cancel position Below 1 Ω

    NG: REPLACE LIGHT CONTROL RHEOSTAT 

    Fig 5: Inspecting Light Control Rheostat
    G05196121Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    OK: GO TO Next Step 

  6. CHECK HARNESS AND CONNECTOR (LIGHT CONTROL RHEOSTAT - COMBINATION METER) 
    1. Disconnect the C16 and R7 connectors.
    2. Measure the resistance according to the value(s) in the table below.

      Standard resistance 

      TESTER CONNECTION SPECIFIED CONDITION CHART

      Tester connection Condition Specified condition
      C16-9 - R7-8 Always Below 1 Ω

    NG: REPAIR OR REPLACE HARNESS OR CONNECTOR 

    Fig 6: Checking Harness And Connector (Light Control Rheostat - Combination Meter)
    G05196122Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    OK: REPLACE COMBINATION METER ASSEMBLY