Front Drive Shaft: Installation

1. Coat the spline of the inboard joint shaft assembly with ATF.
2. Align the shaft splines and install the drive shaft assembly LH with a brass bar and hammer.
   NOTE:

   • Set the shaft snap ring with the opening side facing down.
   • Be careful not to damage the drive shaft dust cover, boot and oil seal.
   • Move the drive shaft assembly while keeping it level.

Fig 1: Installing Drive Shaft Assembly LH

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Coat the spline of the inboard joint shaft assembly with ATF.
2. Install the front drive shaft the assembly RH.
3. Using a screwdriver, install a new bearing bracket hole snap ring.
   NOTE:

   • Do not damage the boot and oil seal.
   • Move the drive shaft assembly while keeping it level.
   Fig 2: Installing Bearing Bracket Hole Snap Ring

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Install a new bolt.

   Torque: 32 N*m (330 kgf*cm, 24 ft.*lbf) 

1. Align the matchmarks and install the front drive shaft assembly LH to the front axle hub sub-assembly LH.
   NOTE: Be careful not to damage the drive shaft boot and speed sensor rotor.

Fig 3: Identifying Matchmarks On Front Drive Shaft Assembly LH And Front Axle Hub Sub-Assembly LH

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the lower ball joint to the front suspension arm sub-assembly lower No.1 LH with the bolt and 2 nuts.

   Torque: 75 N*m (765 kgf*cm, 55 ft.*lbf) 

Fig 4: Locating Front Suspension Arm Sub-Assembly Lower No. 1 LH Bolt And Nuts

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the tie rod end sub-assembly LH to the steering knuckle with the nut.

   Torque: 49 N*m (500 kgf*cm, 36 ft.*lbf) 

2. Install a new cotter pin.
   NOTE: If the holes for the cotter pin are not aligned, tighten the nut up to 60° further.

1. Install the speed sensor front LH to the steering knuckle with the bolt.

   Torque: 8.0 N*m (82 kgf*cm, 71 in.*lbf) 

   NOTE:

   • Prevent foreign matter from adhering to the speed sensor.
   • Be careful not to damage the speed sensor.
   Fig 5: Locating Speed Sensor Front LH Bolt

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the flexible hose and the speed sensor to the shock absorber with the bolt and set the sensor clip on the knuckle.

   Torque: 19 N*m (192 kgf*cm, 14 ft.*lbf) 

   NOTE:

   • Be careful not to damage the speed sensor.
   • Prevent foreign matter from adhering to the speed sensor.
   • Do not twist the sensor wire when installing the speed sensor.

Fig 6: Locating Flexible Hose

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the stabilizer link assembly LH with the nut.

   Torque: 74 N*m (755 kgf*cm, 55 ft.*lbf) 

   HINT:

   If the ball joint turns together with the nut, use a hexagon wrench (6 mm) to hold the stud.

Fig 7: Installing Stabilizer Link Assembly LH

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Using a socket wrench (30 mm), install a new axle hub LH nut.

   Torque: 294 N*m (3,000 kgf*cm, 217 ft.*lbf) 

2. Using a chisel and hammer, stake the front axle hub LH nut.

Fig 8: Staking Front Axle Hub LH Nut

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Torque: 103 N*m (1,050 kgf*cm, 76 ft.*lbf) 

1. Inspect and adjust front wheel alignment (See FRONT WHEEL ALIGNMENT ).

1. ABS WITH EBD & TRAC & VSC SYSTEM (See TEST MODE PROCEDURE )
2. ABS WITH EBD SYSTEM (See TEST MODE PROCEDURE )