Front Brake Pad, Brake Caliper & Brake Rotor: Reassembly

INSTALL FRONT DISC BRAKE BLEEDER PLUG
INSTALL FRONT DISC BRAKE BLEEDER PLUG CAP
INSTALL PISTON SEAL
1. Apply lithium soap base glycol grease to a new piston seal.
2. Install the piston seal to the disc brake cylinder assembly.
INSTALL FRONT DISC BRAKE PISTON
1. Apply lithium soap base glycol grease to the disc brake piston and new cylinder boot.
2. Install the cylinder boot to the disc brake piston.
3. Install the disc brake piston to the disc brake cylinder assembly.
  NOTE: Do not install the piston forcibly in the disc brake cylinder assembly.
Fig 1: Installing Front Disc Brake Piston
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL CYLINDER BOOT
1. Install the cylinder boot to the disc brake cylinder assembly.
  NOTE: Install the cylinder boot securely into the grooves of the cylinder and piston.
2. Using a screwdriver, install the set ring.
  NOTE:
  - Install the set ring securely into the grooves of the cylinder boot.
  - Do not damage the cylinder boot.
  HINT:
  
  Tape the screwdriver tip before use.
Fig 2: Installing Set Ring
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL FRONT DISC BRAKE BUSH DUST BOOT
1. Secure the cylinder mounting LH in a vise.
2. Apply lithium soap base glycol grease to the sealing surface of 2 new bush dust boots.
3. Using a socket wrench (19 mm) and hammer, install the 2 bush dust boots to the cylinder mounting LH.
INSTALL FRONT DISC BRAKE CYLINDER SLIDE BUSH
1. Apply lithium soap base glycol grease to a new cylinder slide bush.
2. Install the cylinder slide bush to the cylinder slide pin (No. 2).
Fig 3: Installing Cylinder Slide Bush To Bottom Side Of Front Disc Brake Cylinder Slide Pin (No.2)
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002