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Brake Pedal: Reassembly

  1. INSTALL BRAKE PEDAL PAD 
  2. INSTALL BRAKE PEDAL SUB-ASSEMBLY 
    1. Install 2 new brake pedal bushes and the collar to the brake pedal sub-assembly.

      HINT:

      Apply lithium soap base glycol grease to the parts indicated by arrows.

      Fig 1: Installing Brake Pedal Sub-Assembly
      G05001669Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the brake pedal sub-assembly with the bolt, washer and nut.

      Torque: 37 N*m (375 kgf*cm, 27 ft.*lbf) 

  3. INSTALL STOP LIGHT SWITCH ASSEMBLY 
    1. Install the stop light switch mounting adjuster.
    2. Insert the stop light switch assembly until the body hits the cushion.
    3. Make a quarter turn clockwise to install the stop light switch assembly.
    4. Connect the stop light switch connector.
      NOTE:
      • When inserting the stop light switch assembly, support the pedal from behind so that the pedal is not pushed in.
      • The turning torque for installing the stop light switch assembly

      Torque: 1.5 N*m (15 kgf*cm, 13 in.*lbf) or less 

      HINT:

      After adjusting the brake pedal height, adjust the stop light switch assembly.

    Fig 2: Installing Brake Pedal Sub-Assembly With Bolt, Washer And Nut
    G05001663Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
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