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Home >> Toyota >> 2007 >> Avalon XLS >> Repair and Diagnosis >> Brakes >> Mechanical - Hydraulic >> Brakes - Mechanical >> Brake Booster >> Removal

Brake Booster: Removal

  1. REMOVE WINDSHIELD WIPER ARM AND BLADE ASSEMBLY LH  (See REMOVAL )
  2. REMOVE WINDSHIELD WIPER ARM AND BLADE ASSEMBLY RH  (See REMOVAL )
  3. REMOVE COWL TOP VENTILATOR LOUVER  (See REMOVAL )
  4. REMOVE WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY  (See REMOVAL )
  5. REMOVE COWL TOP PANEL OUTER 
    1. Remove the 4 bolts, 2 nuts and cowl top panel outer from the body.
  6. DRAIN BRAKE FLUID 
    NOTE: Wash brake fluid off immediately if it adheres to any painted surface.
  7. REMOVE AIR CLEANER ASSEMBLY 
  8. REMOVE BRAKE MASTER WITH PLATE CYLINDER SUB-ASSEMBLY 

    SST 09023-00101 

  9. DISCONNECT VACUUM HOSE ASSEMBLY 
    1. Slide the clip and disconnect the vacuum hose from the brake booster assembly.
    Fig 1: Disconnecting Vacuum Hose To Brake Booster Assembly And Install Clip
    G05001683Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  10. REMOVE FRONT BRAKE TUBE NO. 5 
    1. Using SST, remove front brake tube No. 5.

      SST 09023-00101 

      Fig 2: Removing Front Brake Tube No.5
      G05001684Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  11. REMOVE FRONT DOOR SCUFF PLATE  (See REMOVAL )
  12. REMOVE COWL SIDE TRIM SUB-ASSEMBLY  (See REMOVAL )
  13. REMOVE INSTRUMENT SIDE PANEL  (See REMOVAL )
  14. REMOVE INSTRUMENT PANEL FINISH LOWER PANEL  (See REMOVAL )
  15. REMOVE INSTRUMENT PANEL AIR BAG ASSEMBLY LOWER NO. 1 
  16. REMOVE BRAKE PEDAL RETURN SPRING 
    1. Remove the brake pedal return spring.
    Fig 3: Removing Brake Pedal Return Spring
    G05001685Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  17. REMOVE PUSH ROD PIN 
    1. Remove the clip and push rod pin.
    Fig 4: Removing Clip And Push Rod Pin
    G05001686Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  18. REMOVE BRAKE BOOSTER ASSEMBLY 
    1. Remove the 4 nuts.
    2. Pull out the brake booster assembly.
      NOTE: Do not damage the brake tubes and the wire harness.
    3. Fig 5: Removing Brake Booster With Nuts
      G05001687Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  19. REMOVE BRAKE BOOSTER GASKET