LEMON Manuals: Even more car manuals for everyone
Home >> Toyota >> 2006 >> Prius >> Repair and Diagnosis >> Hybrid/Electric Powertrain >> Battery Management Systems >> P112 Hybrid Battery Control System >> HV Battery >> Reassembly

HV Battery: Reassembly

  1. INSTALL BATTERY ROOM VENTILATION HOSE 
    CAUTION: Wear insulating gloves and protective glasses.
  2. INSTALL NO. 2 FRAME WIRE (See  REMOVAL   ) 
  3. INSTALL NO. 2 BATTERY SPACER 
    CAUTION: Wear insulating gloves and protective glasses.
    Fig 1: Installing Battery Room Ventilation Hose
    G04473905Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. INSTALL UPPER BATTERY CARRIER 
    CAUTION: Wear insulating gloves and protective glasses.
    1. Install the upper battery carrier with the 3 nuts.

      Torque: 5.5 N*m (56 kgf*cm, 49 in.*lbf) 

  5. INSTALL BATTERY ECU (See  REMOVAL   ) 
  6. INSTALL NO. 1 SYSTEM MAIN RELAY (See  INSTALLATION   ) 
  7. INSTALL SYSTEM MAIN RESISTOR (See  REMOVAL   ) 
    Fig 2: Installing Upper Battery Carrier
    G04473906Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. INSTALL NO. 3 SYSTEM MAIN RELAY (See  INSTALLATION   ) 
  9. INSTALL NO. 2 SYSTEM MAIN RELAY (See  INSTALLATION   ) 
  10. INSPECT CONTACT CONDITION (See  INSTALLATION   ) 
  11. INSTALL JUNCTION BLOCK (See  REMOVAL   ) 
  12. INSTALL BATTERY PLUG (See  INSTALLATION   ) 
  13. INSTALL NO. 1 WIRE HARNESS PROTECTOR COVER (See  INSTALLATION   ) 
  14. INSTALL BATTERY CLAMP PAD (See  INSTALLATION   ) 
  15. INSTALL NO. 4 WIRE HARNESS PROTECTOR COVER 
    CAUTION: Wear insulating gloves.
  16. INSTALL NO. 2 WIRE HARNESS PROTECTOR COVER 
    CAUTION: Wear insulating gloves.
  17. INSTALL BATTERY CURRENT SENSOR (See  INSTALLATION   ) 
  18. INSTALL NO. 2 MAIN BATTERY CABLE (See  INSTALLATION   ) 
  19. INSTALL MAIN BATTERY CABLE (See  INSTALLATION   ) 
  20. INSTALL NO. 3 BATTERY CARRIER CUSHION (See  INSTALLATION   ) 
  21. INSTALL NO. 3 WIRE HARNESS PROTECTOR COVER 
    CAUTION: Wear insulating gloves.
  22. INSTALL NO. 1 WIRE HARNESS PROTECTOR COVER 
    CAUTION: Wear insulating gloves.
  23. INSTALL BATTERY COVER 
    CAUTION: Wear insulating gloves.
    1. Temporarily fasten the battery carrier catch bracket to the battery room ventilation hose.
    2. Install the battery cover with the 6 bolts, 2 nuts and clip.
      Fig 3: Installing Battery Cover
      G04473907Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 8.0 N*m (82 kgf*cm, 71 in.*lbf) 

    3. Install the protector on the battery cover.