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Home >> Toyota >> 2006 >> Land Cruiser >> Repair and Diagnosis >> Brakes >> Mechanical - Hydraulic >> Brakes - Mechanical >> Brake Pedal >> Installation

Brake Pedal: Installation

  1. REASSEMBLE BRAKE PEDAL 
    1. Install the pedal pad.
    2. Install the stop light switch cushion.
    3. Temporarily install the stop light switch to the pedal bracket.
    4. Install the return spring with cushion and pedal pad.

      HINT:

      Apply MP grease to the parts indicates by arrow (see BRAKE PEDAL  ).

  2. INSTALL BRAKE PEDAL 
    1. Install the brake pedal and temporarily tighten the 2 bolts.
  3. INSTALL HYDRAULIC BRAKE BOOSTER ASSEMBLY 
    1. Install the hydraulic brake booster (see INSTALLATION  ).
  4. TIGHTEN BRAKE PEDAL BRACKET BOLT 
    1. Tighten the 2 bolts.

      Torque: 20 N.m (200 kgf.cm, 14 ft. lb.) 

      Fig 1: Installing Brake Pedal
      G04437718Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL 
  6. PERFORM INITIALIZATION 
    1. Perform initialization (see INITIALIZATION ).
      NOTE: Certain systems need to be initialized after disconnecting and reconnecting the cable from the negative (-) battery terminal.
  7. FILL RESERVOIR WITH BRAKE FLUID (See  BRAKE FLUID   ) 
  8. BLEED AIR FROM HYDRAULIC BRAKE BOOSTER 
    1. Procedures when using intelligent tester (see PRECAUTION  ).
    2. Procedures when using ABS actuator checker (see BRAKE FLUID  ).
  9. BLEED AIR FROM BRAKE LINE (See  BLEEDING   ) 
  10. CHECK BRAKE FLUID LEVEL IN RESERVOIR (See  BLEEDING   ) 
  11. CHECK FOR BRAKE FLUID LEAKAGE (See  INSTALLATION   ) 
  12. CHECK BRAKE PEDAL HEIGHT (See  ON-VEHICLE INSPECTION   ) 
  13. ADJUST BRAKE PEDAL HEIGHT (See  ON-VEHICLE INSPECTION   ) 
  14. CHECK BRAKE PEDAL FREE PLAY (See  ON-VEHICLE INSPECTION   ) 
  15. CHECK BRAKE PEDAL RESERVE DISTANCE (See  ON-VEHICLE INSPECTION   )