Shift & Select Lever Shaft ASSY (C59): Overhaul

1. Remove the control shift lever bush from the selecting bellcrank assy.

Fig 1: Removing Control Shift Lever Bush

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1. Remove the selecting bellcrank dust cover No.1 from the selecting bellcrank assy.

Fig 2: Removing Selecting Bellcrank Dust Cover

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1. Remove the nut, spring washer and selecting bellcrank No.2 plate washer.
2. Remove the selecting bellcrank No.2 from the selecting bellcrank support.

Fig 3: Removing Nut

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1. Remove the selecting bellcrank dust cover No.2 from the selecting bellcrank No.2.

Fig 4: Removing Selecting Bellcrank Dust Cover

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1. Remove the 2 selecting bellcrank No.2 bushes from the selecting bellcrank No.2.

Fig 5: Removing Selecting Bellcrank No.2 Bush

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1. Using a screwdriver, remove the E-ring, select spring seat No.2 and select return spring No.2 from the shift & select lever shaft.

Fig 6: Removing Select Spring Seat

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1. Using a pin punch (phi 5 mm) and a hammer, remove the slotted spring pin and shift lever inner No.2 from the shift & select lever shaft.

HINT:

Make sure the orientation of the shift lever inner No.2.

Fig 7: Removing Shift Lever Inner

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1. Using a pin punch (phi 5 mm) and a hammer, remove the slotted spring pin, shift lever inner No.1 and shift inter lock plate from the shift & select lever shaft.

HINT:

Make sure the orientation of the shift lever inner No.1.

Fig 8: Removing Slotted Spring Pin

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1. Using a pin punch (phi 5 mm) and a hammer, remove the slotted spring pin, select inner lever, select return spring No.1 and select return spring seat No.1.

HINT:

Make sure the orientation of the select inner lever.

Fig 9: Removing Select Inner Lever

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1. Using 2 screwdrivers and a hammer, tap out the snap ring.

   HINT:

   Use a shop rag to keep the snap ring from flying.

2. Remove the control shaft cover and shift & select lever shaft dust boot.

Fig 10: Removing Snap Ring

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1. Using a screwdriver, remove the control shaft cover oil seal from the control shaft cover.

Fig 11: Removing Control Shaft Cover Oil Seal

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1. Using SST and a hammer, install a new control shaft cover oil seal to the control shaft cover.

   SST 09950-60010 (09951-00220), 09950-70010 (09951-07100)

   Drive in depth: 0.2 to 1.2 mm (0.0079 to 0.0473 in.) 

2. Coat the lip of control shaft cover oil seal with MP grease.

Fig 12: Installing Control Shaft Cover Oil Seal

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1. Coat the shift & select lever shaft dust boot with MP grease, install it to the control shaft cover.
2. Install the control shaft cover to the shift & select lever shaft.
   Fig 13: Installing Control Shaft Cover

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   HINT:

   Install the dust boot with the projection up and the hole side down.

3. Coat the shift & select lever shaft with MP grease.
4. Using a brass bar and a hammer, tap in the snap ring to the shift & select lever shaft.

Fig 14: Installing Snap Ring

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1. Coat the select return spring seat No.1 with MP grease, install it to the shift & select lever shaft.
2. Install the select return spring No.1 and select inner lever to the shift & select lever shaft.
3. Using a pin punch (phi 5 mm) and a hammer, install the slotted spring pin to the select lever inner lever.

   Drive in depth: 3.0 to 4.0 mm (0.1181 to 0.1575 in.) 

Fig 15: Installing Select Inner Lever

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1. Coat the shift inter lock plate and shift lever inner No.1 with MP grease.
2. Install the shift inter lock plate with shift lever inner No.1 to the shift & select lever shaft.
3. Using a pin punch (phi 5 mm) and a hammer, install the slotted spring pin to the shift lever inner No.1.

   Drive in depth: -0.5 to 0.5 mm (-0.0197 to 0.0197 in.) 

Fig 16: Installing Shift Lever Inner

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1. Install the shift lever inner No.2 to the shift & select lever shaft.
2. Using a pin punch (phi 5 mm) and a hammer, install the slotted spring pin to the shift lever inner No.2.

   Drive in depth: -0.5 to 0.5 mm (-0.0197 to 0.0197 in.) 

Fig 17: Installing Shift Lever Inner

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1. Coat the select spring seat No.2 with MP grease, install it with select return spring No.2 to the shift & select lever shaft.
2. Using a plier, install the E-ring to the shift & select lever shaft.

Fig 18: Installing Select Spring Seat

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1. Coat the 2 selecting bellcrank No.2 bushes with MP grease, install them to the selecting bellcrank No.2.

Fig 19: Installing Selecting Bellcrank Bush

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1. Coat the selecting bellcrank dust cover No.2 with MP grease, install it to the selecting bellcrank No.2.

Fig 20: Installing Selecting Bellcrank Dust Cover

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1. Install the selecting bellcrank No.2, selecting bellcrank No.2 plate washer and spring washer with nut.

   Torque: 12 N.m (120 kgf.cm, 9 ft.lbf) 

Fig 21: Installing Selecting Bell Crank

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1. Install the selecting bellcrank dust cover No.1 to the selecting bellcrank assy.

Fig 22: Installing Selecting Bellcrank Dust Cover

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1. Coat the control shift lever bush with MP grease, install it to the selecting bellcrank assy.

Fig 23: Installing Control Shift Lever Bush

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