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Front Differential Oil Seal (MTM): Replacement

WARNING: This page is about a different variant/trim than selected.
  1. DRAIN MANUAL TRANSAXLE OIL 
    1. Remove the filler plug and gasket.
    2. Remove the drain plug and gasket, and drain the oil.
    3. Install the drain plug with a new gasket.

      Torque: 39 N.m (400 kgf.cm, 29 ft.lbf) 

  2. REMOVE FRONT WHEELS 
  3. REMOVE ENGINE UNDER COVER LH 
  4. REMOVE ENGINE UNDER COVER RH 
  5. DRAIN TRANSAXLE OIL 
  6. REMOVE FRONT DRIVE SHAFT ASSY LH 
    • 1ZZ-FE engine type: (see OVERHAUL )
    • 2ZZ-GE engine type: (see OVERHAUL )

      SST 09520-01010, 09520-24010 (09520-32040) 

  7. REMOVE FRONT DRIVE SHAFT ASSY RH 

    SST 09520-01010, 09520-24010 (09520-32040) 

    HINT:

    Remove the RH side by following the same procedures as for the LH side.

  8. REMOVE TRANSAXLE CASE OIL SEAL 
    1. Using SST, remove the transaxle case oil seal.

      SST 09308-00010

    Fig 1: Removing Transaxle Case Oil Seal
    G02614490Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  9. REMOVE TRANSMISSION CASE OIL SEAL 
    1. Using SST, remove the transmission case oil seal.

      SST 09308-00010

    Fig 2: Removing Transmission Case Oil Seal
    G02614491Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  10. INSTALL TRANSAXLE CASE OIL SEAL 
    1. Coat a new oil seal lip with MP grease.
    2. Using SST and a hammer, install the transaxle case oil seal.

      SST 09710-20011 (09710-06071), 09950-70010 (09951-07200)

      Drive in depth: 1.6 to 2.2 mm (0.063 to 0.087 in.) 

    NOTE: Be careful not to damage the oil seal lip.
    Fig 3: Installing Transaxle Case Oil Seal
    G02614492Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  11. INSTALL TRANSMISSION CASE OIL SEAL 
    1. Coat a new oil seal lip with MP grease.
    2. Using SST and a hammer, install the transmission case oil seal.

      SST 09726-36010, 09950-70010 (09951-07200)

      Drive in depth: 9.6 to 10.2 mm (0.378 to 0.402 in.) 

    NOTE: Be careful not to damage the oil seal lip.
    Fig 4: Installing Transmission Case Oil Seal
    G02614493Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  12. INSTALL FRONT DRIVE SHAFT ASSY LH 
  13. INSTALL FRONT DRIVE SHAFT ASSY RH 

    HINT:

    Install the RH side by following the same procedures as for the LH side.

  14. INSTALL FRONT WHEELS 

    Torque: 103 N.m (1,050 kgf.cm, 76ft.lbf) 

  15. ADD MANUAL TRANSAXLE OIL 

    Oil grade: API GL-4 or GL-5 

    Viscosity: SAE 75 W-90 

    Capacity: 

    C59 T/M: 1.9 liters (2.0 US qts, 1.7 Imp. qts) 

    C60 T/M: 2.3 liters (2.4 US qts, 2.0 Imp. qts) 

    Fig 5: Inspecting Oil Level
    G02614494Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  16. INSPECT AND ADJUST MANUAL TRANSAXLE OIL (see  MANUAL TRANSAXLE OIL (MTM)   ) 
  17. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT (see  FRONT WHEEL ALIGNMENT  ) 
  18. CHECK ABS SPEED SENSOR SIGNAL (W/ ABS) (see  TEST MODE PROCEDURE  )