Parking Brake Assembly: Reassembly

1. Apply high temperature grease to the backing plate which makes contact with the shoe (See Figure).

1. Install the shoe lever and shim to the parking brake shoe assembly LH No.2 with a new C-washer.
2. Using a feeler gauge, measure the clearance.

   Standard clearance: 

   Less than 0.35 mm (0.0138 in.) 

   If the clearance is not within the specification, replace the shim with one of the correct size.

   SHIM THICKNESS SPECIFICATION
   
   

   Shim Thickness	Shim Thickness
   0.3 mm (0.012 in.)	0.9 mm (0.035 in.)
   0.6 mm (0.024 in.)	-

   Fig 1: Measuring Clearance Using Feeler Gauge

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Apply high temperature grease to the adjusting screw set.
4. Install the adjusting screw set and return tension spring No.2 to the parking brake shoe assembly LH No.1 and No.2.
5. Install the 2 hold down spring pins, 4 hold down spring cups and 2 hold down compression springs.
6. Connect the parking brake cable assembly No.3 to the shoe lever.
7. Install the parking brake shoe assembly LH No.1 and No.2.
   Fig 2: Installing Adjusting Screw Set

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1. Attach the parking brake shoe strut LH and strut compression spring to the parking brake shoe assembly LH NO.2 and NO.1.

1. Using needle-nose pliers, install the 2 return tension springs No.1.

   HINT:

   Install the front side spring before the rear side spring.

   Fig 3: Installing Return Tension Springs

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1. Check that each part is installed properly.
   Fig 4: Identifying Parking Brake

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   NOTE: There should be no oil or grease adhering to the friction surface of the shoe lining and disc.

1. Align the matchmarks and install the rear disc.
   Fig 5: Aligning Matchmark

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1. Temporarily install the hub nuts.
2. Remove the hole plug, turn the adjuster and expand the shoes until the disc locks.
3. Contract the shoe adjuster until the disc rotates smoothly.

   Standard: 

   Return 8 notches 

4. Check that there is no brake drag against the shoe.
5. Install the hole plug.
   Fig 6: Turning Adjuster With Screwdriver

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the rear disc brake caliper assembly LH with the 2 bolts.

   Torque: 62 N*m (630 kgf*cm, 46 ft.*lbf) 

Torque: 103 N*m (1,050 kgf*cm, 76 ft.*lbf)