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Home >> Toyota >> 2006 >> Avalon XLS >> Repair and Diagnosis >> Brakes >> Mechanical - Hydraulic >> Brakes - Mechanical >> Front Brake Pad, Brake Caliper & Brake Rotor >> Reassembly

Front Brake Pad, Brake Caliper & Brake Rotor: Reassembly

  1. INSTALL FRONT DISC BRAKE BLEEDER PLUG 
  2. INSTALL FRONT DISC BRAKE BLEEDER PLUG CAP 
  3. INSTALL PISTON SEAL 
    1. Apply lithium soap base glycol grease to a new piston seal.
    2. Install the piston seal to the disc brake cylinder assembly.
  4. INSTALL FRONT DISC BRAKE PISTON 
    1. Apply lithium soap base glycol grease to the disc brake piston and new cylinder boot.
    2. Install the cylinder boot to the disc brake piston.
    3. Install the disc brake piston to the disc brake cylinder assembly.
      NOTE: Do not install the piston forcibly in the disc brake cylinder assembly.
      Fig 1: Installing Front Disc Brake Piston
      G04375565Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. INSTALL CYLINDER BOOT 
    1. Install the cylinder boot to the disc brake cylinder assembly.
      Fig 2: Installing Cylinder Boot
      G04375566Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE: Install the cylinder boot securely into the grooves of the cylinder and piston.
    2. Using a screwdriver, install the set ring.
      NOTE:
      • Install the set ring securely into the grooves of the cylinder boot.
      • Do not damage the cylinder boot.

      HINT:

      Tape the screwdriver tip before use.

  6. INSTALL FRONT DISC BRAKE BUSH DUST BOOT 
    1. Secure the cylinder mounting LH in a vise.
    2. Apply lithium soap base glycol grease to the sealing surface of 2 new bush dust boots.
    3. Using a socket wrench (19 mm) and hammer, install the 2 bush dust boots to the cylinder mounting LH.
      Fig 3: Using A Socket Wrench And Hammer, Installing Bush Dust Boots To Cylinder Mounting LH
      G04375567Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. INSTALL FRONT DISC BRAKE CYLINDER SLIDE BUSH 
    1. Apply lithium soap base glycol grease to a new cylinder slide bush.
    2. Install the cylinder slide bush to the cylinder slide pin (No.2).