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Home >> Toyota >> 2006 >> Avalon XLS >> Repair and Diagnosis >> Brakes >> Mechanical - Hydraulic >> Brakes - Mechanical >> Front Brake Pad, Brake Caliper & Brake Rotor >> Disassembly

Front Brake Pad, Brake Caliper & Brake Rotor: Disassembly

  1. REMOVE FRONT DISC BRAKE BUSH DUST BOOT 
    1. Hold the cylinder mounting LH in a vise between aluminum plates.
    2. Using a screwdriver and hammer, remove the 2 bush dust boots from the cylinder mounting LH.
      NOTE: Do not damage the cylinder mounting LH.
      Fig 1: Removing Front Disc Brake Bush Dust Boot
      G04375557Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. REMOVE CYLINDER BOOT 
    1. Using a screwdriver, remove the set ring and cylinder boot.
      NOTE: Do not damage the piston groove or cylinder groove.

      HINT:

      Tape the screwdriver tip before use.

      Fig 2: Removing Cylinder Boot
      G04375558Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. REMOVE FRONT DISC BRAKE PISTON 
    1. Place a shop rag or a piece of cloth between the disc brake piston and the disc brake cylinder assembly.
    2. Use compressed air to remove the disc brake piston from the disc brake cylinder assembly.
      CAUTION: Do not place your fingers in front of the piston when using compressed air.
      NOTE: Do not spatter the brake fluid.
      Fig 3: Removing Front Disc Brake Piston
      G04375559Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. REMOVE PISTON SEAL 
    1. Using a screwdriver, remove the piston seal from the disc brake cylinder assembly.
      NOTE: Do not damage the inner cylinder or cylinder groove.

      HINT:

      Tape the screwdriver tip before use.

      Fig 4: Removing Piston Seal
      G04375560Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. REMOVE FRONT DISC BRAKE BLEEDER PLUG 
  6. REMOVE FRONT DISC BRAKE BLEEDER PLUG CAP