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Home >> Toyota >> 2006 >> Avalon XLS >> Repair and Diagnosis >> Brakes >> Mechanical - Hydraulic >> Brakes - Mechanical >> Brake Booster >> Removal

Brake Booster: Removal

  1. REMOVE WINDSHIELD WIPER ARM AND BLADE ASSEMBLY LH (See step 1 under  REMOVAL  ) 
  2. REMOVE WINDSHIELD WIPER ARM AND BLADE ASSEMBLY RH (See step 2 under  REMOVAL  ) 
  3. REMOVE COWL TOP VENTILATOR LOUVER (See step 3 under  REMOVAL  ) 
  4. REMOVE WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY (See step 4 under  REMOVAL  ) 
  5. REMOVE COWL TOP PANEL OUTER 
    1. Remove the 4 bolts, 2 nuts and cowl top panel outer from the body.
  6. DRAIN BRAKE FLUID 
    NOTE: Wash brake fluid off immediately if it adheres to any painted surface.
  7. REMOVE AIR CLEANER ASSEMBLY 
  8. REMOVE BRAKE MASTER WITH PLATE CYLINDER SUB-ASSEMBLY 

    SST 09023-00101 

  9. DISCONNECT VACUUM HOSE ASSEMBLY 
    1. Slide the clip and disconnect the vacuum hose from the brake booster assembly.
      Fig 1: Disconnecting Vacuum Hose From Brake Booster Assembly
      G04375543Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  10. REMOVE FRONT BRAKE TUBE NO.5 
    1. Using SST, remove front brake tube No.5.
      Fig 2: Removing Front Brake Tube No.5
      G04375544Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      SST 09023-00101 

  11. REMOVE FRONT DOOR SCUFF PLATE (See step 18 under  REMOVAL  ) 
  12. REMOVE COWL SIDE TRIM SUB-ASSEMBLY (See step 20 under  REMOVAL  ) 
  13. REMOVE INSTRUMENT SIDE PANEL (See step 38 under  REMOVAL  ) 
  14. REMOVE INSTRUMENT PANEL FINISH LOWER PANEL (See step 28 under  REMOVAL  ) 
  15. REMOVE INSTRUMENT PANEL AIR BAG ASSEMBLY LOWER NO.1 
  16. REMOVE BRAKE PEDAL RETURN SPRING 
    1. Remove the brake pedal return spring.
      Fig 3: Removing Brake Pedal Return Spring
      G04375545Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  17. REMOVE PUSH ROD PIN 
    1. Remove the clip and push rod pin.
      Fig 4: Removing Clip And Push Rod Pin
      G04375546Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  18. REMOVE BRAKE BOOSTER ASSEMBLY 
    1. Remove the 4 nuts.
      Fig 5: Removing Brake Booster Gasket
      G04375547Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Pull out the brake booster assembly.
      NOTE: Do not damage the brake tubes and the wire harness.
  19. REMOVE BRAKE BOOSTER GASKET