Brake Pedal Stroke Sensor ASSY: Replacement

REMOVE INSTRUMENT PANEL REGISTER ASSY NO.1 (See INSTRUMENT PANEL SUB-ASSY LOWER )
REMOVE INSTRUMENT PANEL FINISH PANEL SUB-ASSY LOWER (See INSTRUMENT PANEL SUB-ASSY LOWER )
REMOVE BRAKE PEDAL STROKE SENSOR ASSY
1. Disconnect the connector of the brake pedal stroke sensor.
2. Remove the 2 bolts and brake pedal stroke sensor.
Fig 1: Disconnecting Connector Of Brake Pedal Stroke Sensor
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL BRAKE PEDAL STROKE SENSOR ASSY
1. New brake pedal stroke sensor.
  1. Install the brake pedal stroke sensor to the brake pedal support with the 2 bolts.
    Torque: 9.3 N.m (95 kgf.cm, 82 in..lbf)
    NOTE:
    Engage the brake pedal stroke sensor lever with the brake pedal groove.
    
    Check that there is no foreign matter attached to the brake pedal stroke sensor's contacting surface.
  2. Strongly depress the brake pedal and break the brake pedal stroke sensor lever set pin.
  3. Remove the broken lever set pin.
  4. Connect the brake pedal stroke sensor connector.
2. Reuse of brake pedal stroke sensor
  1. Temporarily install the brake pedal stroke sensor to the brake pedal support with 2 bolts.
    NOTE:
    Engage the brake pedal stroke sensor lever with the brake pedal groove.
    
    Check that there is no foreign matter attached to the brake pedal stroke sensor's contacting surface.
    Fig 2: Checking Brake Pedal Stroke Sensor'S Contacting Surface
    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. Connect the hand-held tester to the DLC3.
  3. Connect the connector of the brake pedal stroke sensor.
    
    Fig 3: Connecting Connector Of Brake Pedal Stroke Sensor
    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. Turn the power switch on (IG). Reading the stroke sensor 1 value shown on the data monitor, turn the stroke sensor slowly to the right and left to adjust it to the standard value.
    Standard value: 0.8 to 1.2 V
  5. Tighten the bolts.
    Torque: 9.3 N.m (95 kgf.cm, 82 in..lbf)
  NOTE: Do not depress the brake pedal after turning the power switch on (IG).
3. Carry out system initialization (See INITIALIZATION ).
INSTALL INSTRUMENT PANEL FINISH PANEL SUB-ASSY LOWER
INSTALL INSTRUMENT PANEL REGISTER ASSY NO.1