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Home >> Toyota >> 2005 >> MR2 C65M >> Repair and Diagnosis >> Suspension >> Wheels & Tire System >> Suspension And Axle >> Rear Axle Carrier >> Removal

Rear Axle Carrier: Removal

  1. REMOVE REAR WHEEL 

    Torque: 103 N.m (1,050 kgf.cm, 76 ft.lbf) 

    Fig 1: Removing Brake Caliper Bolts
    G02631792Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. CHECK BEARING BACKLASH AND AXLE HUB DEVIATION 
    1. Remove the 2 bolts, brake caliper and disc.
    2. Support the brake caliper securely.
      Fig 2: Checking Backlash And Deviation
      G02631793Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Using a dial indicator, check the backlash near the center of the axle hub.

      Maximum: 0.05 mm (0.0020 in.) 

      If the backlash exceeds the maximum, replace the bearing.

    4. Using a dial indicator, check the deviation at the surface of the axle hub outside the hub bolt.

      Maximum: 0.07 mm (0.0028 in.) 

      If the deviation exceeds the maximum, replace the axle hub.

    5. Install the disc and brake caliper with the 2 bolts.

      Torque: 59 N.m (602 kgf.cm, 44 ft.lbf) 

  3. REMOVE DRIVE SHAFT LOCK NUT 
    1. Using SST and a hammer, unstake the staked part of the lock nut.

      SST 09930-00010

    2. While applying the brakes, remove the nut.

      Torque: 216 N.m (2,200 kgf.cm, 159 ft.lbf) 

    HINT:

    At the time of installation, use a new lock nut.

  4. REMOVE BRAKE CALIPER AND DISC 
    1. Remove the 2 bolts, brake caliper and disc.

      Torque: 59 N.m (602 kgf.cm, 44 ft.lbf) 

    2. Support the brake caliper securely.
    Fig 3: Removing Drive Shaft Lock Nut Using SST And A Hammer
    G02631794Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. REMOVE ABS SPEED SENSOR 
    1. Remove the bolt and ABS speed sensor from the axle carrier.

      Torque: 8.0 N.m (82 kgf.cm, 71 in.lbf) 

    2. Remove the bolt, and disconnect the wire harness clamp from the axle carrier.

      Torque: 5.0 N.m (51 kgf.cm, 44 in.lbf) 

    Fig 4: Identifying ABS Speed Sensor Bolt
    G02631795Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. LOOSEN 2 NUTS ON LOWER SIDE OF SHOCK ABSORBER 

    Torque: 173 N.m (1,765 kgf.cm, 128 ft.lbf) 

    HINT:

    Don't remove the 2 bolts and 2 nuts. 

    Fig 5: Identifying Lower Shock Absorber Nuts
    G02631796Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. DISCONNECT STRUT ROD 

    Remove the bolt and nut, and disconnect the strut rod from the rear axle carrier.

    Torque: 78 N.m (796 kgf.cm, 58 ft.lbf) 

    NOTE: Don't turn the nut.

    HINT:

    At the time of installation, after stabilizing the suspension, torque the bolt.

  8. DISCONNECT NO. 1 LOWER SUSPENSION ARM 

    Remove the bolt and nut, and disconnect the No. 1 lower suspension arm from the rear axle carrier.

    Torque: 103 N.m (1,051 kgf.cm, 76 ft.lbf) 

    NOTE: Don't turn the nut.

    HINT:

    At the time of installation, after stabilizing the suspension, torque the bolt.

  9. DISCONNECT NO. 2 LOWER SUSPENSION ARM 
    1. Remove the nut.

      Torque: 49 N.m (500 kgf.cm, 36 ft.lbf) 

      HINT:

      At the time of installation, please refer to the following items.

      • Use a new nut.
      • After stabilizing the suspension, torque the nut.
      Fig 6: Disconnecting Lower Suspension Arm
      G02631797Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using SST, disconnect the No. 2 lower suspension arm from the rear axle carrier.

      SST 09610-20012

    Fig 7: Disconnecting No. 2 Lower Suspension Arm From Rear Axle Carrier Using SST
    G02631798Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  10. DISCONNECT DRIVE SHAFT 

    Using a plastic hammer, disconnect the drive shaft from the axle hub.

    NOTE: Be careful not to damage the boot and ABS speed sensor rotor.
  11. REMOVE AXLE CARRIER WITH AXLE HUB 
    1. Remove the 2 bolts, 2 nuts and 4 washers on the lower side of the shock absorber.

      HINT:

      At the time of installation, coat the nut's thread with engine oil.

    2. Remove the axle carrier with axle hub.
    NOTE: Be careful not to damage the boot and ABS speed sensor rotor.
    Fig 8: Disconnecting Drive Shaft From Axle Hub Using A Plastic Hammer
    G02631799Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002