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Home >> Toyota >> 2005 >> MR2 C65M >> Repair and Diagnosis >> Suspension >> Wheels & Tire System >> Suspension And Axle >> Front Axle Hub >> Removal

Front Axle Hub: Removal

  1. REMOVE FRONT WHEEL 

    Torque: 103 N.m (1,050 kgf.cm, 76 ft.lbf) 

    Fig 1: Removing Brake Caliper And Disc
    G02631749Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. REMOVE BRAKE CALIPER AND DISC 
    1. Remove the 2 bolts, brake caliper and disc.

      Torque: 109 N.m (1,112 kgf.cm, 80 ft.lbf) 

    2. Support the brake caliper securely.
    Fig 2: Checking Backlash And Deviation
    G02631750Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. CHECK BEARING BACKLASH AND AXLE HUB DEVIATION 
    1. Using a dial indicator, check the backlash near the center of the axle hub.

      Maximum: 0.05 mm (0.0020 in.) 

      If the backlash exceeds the maximum, replace the axle hub.

    2. Using a dial indicator, check the deviation at the surface of the axle hub outside the hub bolt.

      Maximum: 0.07 mm (0.0028 in.) 

    If the deviation exceeds the maximum, replace the axle hub.

  4. DISCONNECT ABS SPEED SENSOR CONNECTOR 
    Fig 3: Removing Axle Hub Assembly Bolts
    G02631751Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. REMOVE FRONT AXLE HUB 

    Remove the 4 bolts, axle hub assembly and dust cover.

    Torque: 56 N.m (571 kgf.cm, 41 ft.lbf) 

  6. LOOSEN 2 NUTS ON LOWER SIDE OF SHOCK ABSORBER 

    Torque: 140 N.m (1,430 kgf.cm, 103 ft.lbf) 

    HINT:

    Don't remove the 2 bolts and 2 nuts.

    Fig 4: Identifying Shock Absorber Nuts
    G02631752Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. DISCONNECT LOWER SUSPENSION ARM 
    1. Remove the cotter pin and nut.

      Torque: 98 N.m (1,000 kgf.cm, 72 ft.lbf) 

      HINT:

      At the time of installation, please refer to the following items.

      • After stabilizing the suspension, torque the nut.
      • If the holes for a new cotter pin are not aligned tighten the nut further up to 60°.
      Fig 5: Removing Cotter Pin And Nut
      G02631753Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using SST, disconnect the lower suspension arm.

      SST 09628-62011

    Fig 6: Disconnecting Lower Suspension Arm Using SST
    G02631754Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. DISCONNECT TIE ROD END 
    1. Remove the cotter pin and nut.

      Torque: 49 N.m (500 kgf.cm, 36 ft.lbf) 

      HINT:

      At the time of installation, if the holes for a new cotter pin are not aligned, tighten the nut further up to 60°.

      Fig 7: Removing Cotter Pin And Nut
      G02631755Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using SST, disconnect the tie rod end.

      SST 09610-20012

  9. REMOVE STEERING KNUCKLE 
    1. Remove the 2 bolts, 2 nuts on the lower side of the shock absorber.

      HINT:

      At the time of installation, coat the nut's thread with engine oil.

    2. Remove the steering knuckle.
    Fig 8: Disconnecting Tie Rod End Using SST
    G02631756Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002