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Brake Master Cylinder: Installation

  1. INSTALL BRAKE MASTER CYLINDER 
    1. Install a new O-ring to the master cylinder.
    2. Install the master cylinder with the 2 nuts.

      Torque: 13 N.m (130 kgf.cm, 9 ft.lbf) 

    Fig 1: Identifying Brake Master Cylinder Nuts
    G02631881Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. CONNECT BRAKE LINES TO MASTER CYLINDER 

    Using SST, connect the 2 brake lines.

    SST 09023-00100

    Torque: 

    15 N.m (155 kgf.cm, 11 ft.lbf) 

    14 N.m (143 kgf.cm, 10 ft.lbf) for use with SST 

    HINT:

    Use a torque wrench with a fulcrum length of 30 cm (11.81 in.).

  3. CONNECT LEVEL WARNING SWITCH CONNECTOR 
  4. FILL RESERVOIR WITH BRAKE FLUID AND BLEED BRAKE SYSTEM (See  BRAKE FLUID  ) 
  5. CHECK FOR FLUID LEAKAGE 
  6. CHECK AND ADJUST BRAKE PEDAL (See  BRAKE PEDAL  ) 
  7. INSTALL LUGGAGE COMPARTMENT TRIM BOX COVER 
    Fig 2: Connecting Brake Lines To Master Cylinder Using SST
    G02631882Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002