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Home >> Toyota >> 2005 >> ECHO 2D Sedan, Standard >> Repair and Diagnosis >> Steering >> Power Steering >> Steering System >> Tilt Steering Column >> Installation

Tilt Steering Column: Installation

  1. INSTALL NO. 2 INTERMEDIATE SHAFT ASSEMBLY 
    1. Align the matchmarks on the No. 2 intermediate shaft assembly and main shaft assembly.
    2. Install the No. 2 intermediate shaft assembly with the bolt.

      Torque: 28 N.m (290 kgf.cm, 21 ft.lbf) 

  2. INSTALL SLIDING YOKE 

    Temporarily install the sliding yoke to the No. 2 intermediate shaft assembly with the bolt.

    Fig 1: Aligning Matchmarks Intermediate Shaft Assembly
    G02575670Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSTALL STEERING COLUMN ASSEMBLY 
    1. Install the steering column assembly with the lower mount bolt and 2 upper mount bolts.

      Torque: 21 N.m (210 kgf.cm, 15 ft.lbf) 

    2. Connect the connectors.
  4. CONNECT SLIDING YOKE 
    1. Align the matchmarks on the sliding yoke and No. 3 intermediate shaft assembly.
    2. Install bolt B.

      Torque: 28 N.m (290 kgf.cm, 21 ft.lbf) 

    3. Torque bolt A.

    Torque: 28 N.m (290 kgf.cm, 21 ft.lbf) 

  5. INSTALL NO. 2 COLUMN HOLE COVER 

    Install the No. 2 column hole cover with the clip.

    Fig 2: Aligning Matchmarks On Sliding Yoke
    G02575671Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. A/T: INSTALL KEY INTERLOCK CABLE (See  INSTALLATION  ) 
  7. INSTALL COLUMN UPPER COVER, LIGHT CONTROL SWITCH AND HEADLIGHT DIMMER SWITCH, WIPER AND WASHER SWITCH AND SPIRAL CABLE 
    1. Install the column upper cover.
    2. Slide the column upper cover and install the spiral cable.
      Fig 3: Installing Spiral Cable
      G02575672Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Push into the light control switch and headlight dimmer switch until the claw is latched.
    4. Employ the same manner described above to the wiper and washer switch.
    5. Connect the airbag connector to the spiral cable.
    6. Connect the 3 connectors to the spiral cable, light control switch and headlight dimmer switch and wiper and washer switch.
    Fig 4: Identifying Connectors Spiral Cable
    G02575673Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. INSTALL COLUMN LOWER COVER 

    Install the column lower cover with the 3 screws.

  9. CENTER SPIRAL CABLE 
    1. Check that the front wheels are facing straight ahead.
    2. Turn the cable counterclockwise by hand until it becomes harder to turn.
    3. Then rotate the cable clockwise approximately 2.5 turns to align the marks.
    NOTE: The cable will rotate approximately 2.5 turns to either the left or right of the center.
    Fig 5: Aligning Center Spiral Cable Matchmarks
    G02575674Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  10. INSTALL STEERING WHEEL 
    1. Align the matchmarks on the steering wheel and main shaft assembly.
    2. Install the steering wheel set nut.

    Torque: 50 N.m (510 kgf.cm, 37 ft.lbf) 

  11. INSTALL STEERING WHEEL PAD 
    NOTE:
    • Never use airbag parts from another vehicle. When replacing parts, replace with new ones.
    • Make sure that the wheel pad is installed with the specified torque.
    • If the wheel pad has been dropped, or there are cracks, dents or other defects in the case or connector, replace the wheel pad with a new one.
    • When installing the wheel pad, be careful that the wirings do not interfere with other parts and that they are not pinched between other parts.
    1. Connect the connector.
    2. Connect the airbag connector.
    3. Install the steering wheel pad after confirming that the circumference groove of the Torx screws is caught on the screw case.
    4. Using a Torx socket wrench, torque the 2 screws.

    Torque: 8.8 N.m (90 kgf.cm, 78 in..lbf) 

  12. CHECK STEERING WHEEL CENTER POINT 
    Fig 6: Identifying Steering Wheel Pad
    G02575675Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
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