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Forward Clutch: Disassembly

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  1. Using a screwdriver, remove snap ring from forward clutch drum. Remove flange, 4 discs and 4 plates. Note location of components during removal for reassembly reference. Using appropriate press positioned on clutch balancer, compress piston return springs. Using snap ring expander, remove snap ring. See Fig 1.
  2. Remove press, clutch balancer and piston return springs. Install forward clutch with input shaft on oil pump assembly. While holding forward clutch piston, apply 57 psi (4 kg/cm2 ) of compressed air to oil pump to remove forward clutch piston. See Fig 2. Opening in oil pump may be large. To prevent air from discharging, surround air nozzle with shop towel.
  3. If piston cannot be removed using compressed air, wrap needle nose pliers tips with vinyl tape and remove piston using pliers. Remove "O" ring from piston.
    Fig 1: Exploded View Of Forward Clutch Assembly
    G00045597Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    Fig 2: Removing Forward Clutch Piston
    G00045598Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002