Instrument Panel Safety Pad Sub-ASSY: Replacement

HINT:

• COMPONENTS: See COMPONENTS  .
• Installation is in the reverse order of removal.

1. TABLE OF BOLT, SCREW AND NUT 

   HINT:

   All bolts, screws and nuts relevant to installing and removing the instrument panel are shown along with their alphabet code in the table below.

   Fig 1: Identifying Bolt, Screw And Nut Dimension

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. DISCONNECT BATTERY NEGATIVE TERMINAL (SEE  SUPPLEMENTAL RESTRAINT SYSTEM  ) 
3. REMOVE STEERING WHEEL COVER LOWER NO.2 
4. REMOVE STEERING WHEEL COVER LOWER NO.3 
5. REMOVE HORN BUTTON ASSY (SEE  REPLACEMENT  ) 
6. REMOVE STEERING WHEEL ASSY (SEE  STEERING COLUMN ASSY (TMC MADE)  or SEE  STEERING COLUMN ASSY (TMMK MADE)  ) 

   SST 09950-50013 (09951-05010, 09952-05010, 09953-05020, 09954-05021)

7. REMOVE INSTRUMENT CLUSTER FINISH PANEL 
   1. Disengage the 4 clips and remove the instrument cluster finish panel.
   Fig 2: Removing Instrument Cluster Finish Panel

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
8. REMOVE STEERING COLUMN COVER (SEE  STEERING COLUMN ASSY (TMC MADE)  or SEE  STEERING COLUMN ASSY (TMMK MADE)  ) 
9. REMOVE HEADLAMP DIMMER SWITCH ASSY (SEE  HEADLAMP DIMMER SWITCH ASSY  ) 
10. REMOVE WINDSHIELD WIPER SWITCH ASSY (SEE  WINDSHIELD WIPER SWITCH ASSY  ) 
11. REMOVE COMBINATION METER ASSY 
    1. Remove the 2 screws and disengage the 2 clips.
    2. Pull out the combination meter assy, then disconnect the connectors.
    Fig 3: Removing Screws And Combination Meter Assy

    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
12. REMOVE FRONT DOOR SCUFF PLATE LH 
    1. Disengage the 7 claws and 4 clips then remove the front door scuff plate LH.
       Fig 4: Removing Front Door Scuff Plate LH

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
13. REMOVE FRONT DOOR SCUFF PLATE RH 

    HINT:

    Use the same procedures for the RH side and LH side.

14. REMOVE INSTRUMENT PANEL UNDER COVER SUB-ASSY NO.1 
    1. Disengage the 3 claws and pin.
    2. Remove the instrument panel under cover sub-assy No.1
       Fig 5: Removing Instrument Panel Under Cover Sub-Assy No.1

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
15. REMOVE COWL SIDE TRIM SUB-ASSY LH 
    1. Remove the clip.
    2. Disengage the 2 clips and remove the cowl side trim sub-assy LH.
       Fig 6: Removing Cowl Side Trim Sub-Assy LH

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
16. REMOVE COWL SIDE TRIM SUB-ASSY RH 

    HINT:

    Use the same procedures for the RH side and LH side.

17. REMOVE INSTRUMENT PANEL COIN BOX SUB-ASSY 
    1. Disengage the claw and remove the instrument panel coin box sub-assy.
    Fig 7: Removing Instrument Panel Coin Box Sub-Assy

    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
18. REMOVE INSTRUMENT PANEL SUB-ASSY UPPER 
    1. Disconnect the hood lock control cable.
    2. Using a screwdriver, open the instrument panel sub-assy upper cover.

       HINT:

       Tape the screwdriver tip before use.

    3. TMC made:

       Remove the bolt < E > and 2 screws < K >.

    4. TMMK made:

       Remove the bolt < D > and 2 screws < H >.

    5. Disengage the 3 clips.
    6. Disconnect the connectors and remove the instrument panel sub-assy upper.
       Fig 8: Removing Instrument Panel Sub-Assy Upper

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
19. REMOVE INSTRUMENT PANEL INSERT LOWER 
    1. TMC made:

       Remove the 4 bolts < L >.

    2. TMMK made:

       Remove the 4 bolts < A >.

    3. Disengage the 2 claws and remove the instrument panel insert lower.
       Fig 9: Removing Instrument Panel Insert Lower

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
20. REMOVE AIR CONDITIONER CONTROL ASSEMBLY (AUTO AIR CONDITIONING) 
    1. Put in a hand from the position indicated in the illustration and push out the clip with fingers.
    2. Remove the remaining clips, disengage the claws, and then take off the air conditioner control assembly.
    NOTE:

    • Perform this procedure wearing the protection gloves.
    • Do not use any tools to avoid damage to the instrument panel safety pad sub-assembly.
    Fig 10: Removing Air Conditioner Control Assembly (Auto Air Conditioning)

    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
21. REMOVE AIR CONDITIONING PANEL SUB-ASSY (MANUAL AIR CONDITIONING) 

    HINT:

    Use the same procedures for the air conditioner control assembly and air conditioning panel sub-assy.

22. REMOVE INSTRUMENT CLUSTER FINISH PANEL SUB-ASSY CENTER 
    1. Remove the 4 bolts.
    2. Using a moulding remover, disengage 5 clips, remove the instrument cluster finish panel sub-assy center with radio receiver assy, then disconnect the connectors.
       Fig 11: Removing Instrument Cluster Finish Panel Sub-Assy Center

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
23. REMOVE GLOVE COMPARTMENT DOOR PAD 
    1. Using a screwdriver, remove the glove compartment door pad.

       HINT:

       Tape the screwdriver tip before use.

       Fig 12: Removing Glove Compartment Door Pad Tape Screwdriver

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
24. REMOVE INSTRUMENT PANEL SUB-ASSY LOWER 
    1. TMC made:

       Remove the bolt < E > and 4 screws < K >.

    2. TMMK made:

       Remove the bolt < D > and 4 screws < H >.

    3. Disengage the claw and clip and remove the instrument panel sub-assy lower.
       Fig 13: Removing Instrument Panel Sub-Assy Lower

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
25. REMOVE SHIFT LEVER KNOB SUB-ASSY (MANUAL TRANSAXLE) 
    1. Turn the shift lever knob sub-assy counterclockwise and remove the shift lever knob sub-assy.
26. REMOVE CONSOLE PANEL UPPER REAR 
    1. Foot parking brake:

       Using a moulding remover, disengage the claw and 8 clips and remove the console panel upper rear.

       HINT:

       Set the shift lever in the N position.

       Fig 14: Identifying Foot Parking Brake

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Hand parking brake:

       Using a moulding remover, disengage the claw and 8 clips and remove the console panel upper rear.

    HINT:

    Set the shift lever in the N position (Automatic transaxle).

    Fig 15: Identifying Hand Parking Brake

    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
27. REMOVE CONSOLE BOX CARPET 
28. REMOVE RR CONSOLE BOX 
    1. TMC made:

       Remove the 2 bolts and 2 screws.

    2. TMMK made:

       Remove the 2 bolts < C > and 2 screws < H >.

    3. Disengage the 2 claws and remove the RR console box.
       Fig 16: Removing RR Console Box

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
29. REMOVE CONSOLE PANEL SUB-ASSY 
    1. Using a moulding remover, disengage the 4 clips.
    2. Disconnect the connectors and remove the console panel sub-assy.

       HINT:

       Set the shift lever in the N position (Automatic transaxle).

       Fig 17: Identifying Console Panel Sub-Assy

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
30. REMOVE CONSOLE BOX FRONT 
    1. Remove the 2 nuts < M >.
    2. Disengage the 2 claws and remove the console box front.
       Fig 18: Removing Nut And Console Box Front

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
31. REMOVE INSTRUMENT PANEL FINISH PANEL LOWER CENTER 
    1. TMC made:

       Remove the 2 screws < K >.

    2. TMMK made:

       Remove the 2 screws < H >.

    3. Disengage the 4 clips and remove the instrument panel finish panel lower center.
       Fig 19: Removing Screws And Instrument Panel Finish Panel Lower Center

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
32. REMOVE FRONT PILLAR GARNISH LH (W/O CURTAIN SHIELD AIR BAG) 
    1. Using a moulding remover, disengage the 2 clips and 2 claws then remove the front pillar garnish LH.
       Fig 20: Identifying Clips And Claws

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
33. REMOVE FRONT PILLAR GARNISH LH (W/ CURTAIN SHIELD AIR BAG) 
    1. Using a screwdriver, open the cover and remove the bolt.

       HINT:

       Tape the screwdriver tip before use.

    2. Using a moulding remover, disengage the clip and 2 claws then remove the front pillar garnish LH.
       Fig 21: Removing Front Pillar Garnish LH

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
34. REMOVE FRONT PILLAR GARNISH RH (W/O CURTAIN SHIELD AIR BAG) 

    HINT:

    Use the same procedures for the RH side and LH side.

35. REMOVE FRONT PILLAR GARNISH RH (W/ CURTAIN SHIELD AIR BAG) 

    HINT:

    Use the same procedures for the RH side and LH side.

36. REMOVE INSTRUMENT PANEL SPEAKER PANEL SUB-ASSY NO.2 
    1. Using a screwdriver, disengage the 2 clips and 2 claws.

       HINT:

       Tape the screwdriver tip before use.

    2. Remove the instrument panel speaker panel sub-assy No.2.
       Fig 22: Removing Instrument Panel Speaker Panel Sub-Assy No.2

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
37. REMOVE INSTRUMENT PANEL SPEAKER PANEL SUB-ASSY 

    HINT:

    Use the same procedures for the instrument panel speaker panel sub-assy and instrument panel speaker panel sub-assy No.2.

38. REMOVE FRONT NO.2 SPEAKER ASSY (SEE  FRONT NO.2 SPEAKER ASSY  ) 
39. DISCONNECT PASSENGER AIRBAG CONNECTOR (SEE  REPLACEMENT  ) 
40. REMOVE INSTRUMENT PANEL SAFETY PAD CAP 
    1. Using a screwdriver, remove the instrument panel safety pad cap.

       HINT:

       Tape the screwdriver tip before use.

       Fig 23: Removing Instrument Panel Safety Pad Cap Using Screwdriver

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
41. REMOVE INSTRUMENT PANEL SAFETY PAD SUB-ASSY W/FRONT PASSENGER AIRBAG ASSY 
    1. TMC made:

       Remove the 2 screws < G >, nut < N > and 5 bolts < A > < F >.

    2. TMMK made:

       Remove the 2 screws < H > or < J > < G >, nut < M > and 4 bolts < A > < F >.

    3. Disconnect the connectors.
    4. Disengage the 5 pins and remove the instrument panel safety pad sub-assy with front passenger airbag assy.
       Fig 24: Identifying Instrument Panel Safety Pad Sub-Assy (TMC MADE)

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
       Fig 25: Identifying Instrument Panel Safety Pad Sub-Assy (TMMK MADE)

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
42. REMOVE INSTRUMENT PANEL REGISTER ASSY NO.2 
    1. Disengage the 3 clips and 3 claws.
    2. Remove the instrument panel register assy No.2.
43. REMOVE INSTRUMENT PANEL REGISTER ASSY NO.1 
    1. Disengage the 3 clips and 3 claws.
    2. Remove the instrument panel register assy No.1.
44. REMOVE GLOVE BOX LAMP ASSY 
    1. Disengage the 4 claws and remove the glove box lamp assy.
45. REMOVE AUTOMATIC LIGHT CONTROL SENSOR 
    1. Using a screwdriver, remove the automatic light control sensor.

       HINT:

       Tape the screwdriver tip before use.

       Fig 26: Removing Automatic Light Control Sensor Using Screwdriver

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
46. REMOVE COOLER (SOLAR SENSOR) THERMISTOR (AUTO AIR CONDITIONING) 
    1. Remove the cooler (solar sensor) thermistor.
    NOTE: Do not pry the cooler (solar sensor) thermistor off from the upper side.
    Fig 27: Removing Cooler (Solar Sensor)

    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
47. REMOVE SPARE SWITCH HOLE COVER (MANUAL AIR CONDITIONING) 
48. REMOVE SIDE DEFROSTER NOZZLE DUCT NO.2 
    1. TMC made:

       Remove the screw and side defroster nozzle duct No.2.

    2. TMMK made:

    Remove the screw < H > or < J > and side defroster nozzle duct No.2.

49. REMOVE SIDE DEFROSTER NOZZLE DUCT NO.1 
    1. TMC made:

       Remove the screw and side defroster nozzle duct No.1.

    2. TMMK made:

    Remove the screw < H > or < J > and side defroster nozzle duct No.1.

50. REMOVE DEFROSTER NOZZLE ASSY 
    1. TMC made:

       Remove the 5 screws and defroster nozzle assy.

    2. TMMK made:

    Remove the 5 screws < H > or < J > and defroster nozzle assy.

51. REMOVE HEATER TO REGISTER DUCT NO.1 
    1. TMC made:

       Remove the 2 screws and heater to register duct No.1.

    2. TMMK made:

       Remove the 2 screws < H > or < J > and heater to register duct No.1.

52. REMOVE HEATER TO REGISTER DUCT NO.3 
    1. TMC made:

       Remove the 2 screws and heater to register duct No.3.

    2. TMMK made:

    Remove the 2 screws < H > or < J > and heater to register duct No.3.

53. REMOVE HEATER TO REGISTER DUCT NO.2 
    1. TMC made:

       Remove the screw and heater to register duct No.2.

    2. TMMK made:

    Remove the screw < H > or < J > and heater to register duct No.2.

54. REMOVE DEFROSTER NOZZLE GARNISH NO.1 
    1. Disengage the 5 clips and remove the defroster nozzle garnish No.1.
55. REMOVE INSTRUMENT PANEL PIN NO.1 
    1. TMC made:

       Remove the 2 screws and 2 instrument panel pin No.1.

    2. TMMK made:

    Remove the 2 screws < H > or < J > and 2 instrument panel pin No.1.

56. REMOVE FRONT PASSENGER AIRBAG ASSY (SEE  REPLACEMENT  ) 
57. INSTALL FRONT PASSENGER AIRBAG ASSY (SEE  REPLACEMENT  ) 
58. INSTALL INSTRUMENT PANEL SAFETY PAD SUB-ASSY W/FRONT PASSENGER AIRBAG ASSY 
    1. Engage the 5 pins.
    2. Connect the connectors.
    3. TMC made:

       Install the instrument panel safety pad sub-assy w/ front passenger airbag assy with the 2 screws < G >, nut < N >, and 5 bolts < A > < F >.

       Torque: 

       Bolt < F >: 20 N.m (204 kgf°Cm, 15 ft.lbf) 

    4. TMMK made:

       Install the instrument panel safety pad sub-assy w/ front passenger airbag assy with the 2 screws < H > or < J > < G >, nut < M >, and 4 bolts < A > < F >.

       Torque: 

       Bolt < F >: 20 N.m (204 kgf°Cm, 15 ft.lbf) 

       Fig 28: Installing Instrument Panel Safety Pad Sub-Assy (TMC MADE)

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
       Fig 29: Installing Instrument Panel Safety Pad Sub-Assy (TMMK MADE)

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
59. INSTALL FRONT PILLAR GARNISH LH (W/ CURTAIN SHIELD AIR BAG) 
    1. Engage the 2 claws and clip.
    2. Install the front pillar garnish with the bolt.

       Torque: 

       7.5 to 20 N.m (77 to 204 kgf°Cm, 67 in..lbf to 14 ft.lbf) 

       Fig 30: Installing Front Pillar Garnish LH

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
60. INSTALL FRONT PILLAR GARNISH RH (W/ CURTAIN SHIELD AIR BAG) 

    HINT:

    Use the same procedures for the RH side and LH side.

61. CENTER SPIRAL CABLE (SEE  SPIRAL CABLE SUB-ASSY  ) 
62. INSTALL STEERING WHEEL ASSY (SEE  STEERING COLUMN ASSY (TMC MADE)  or SEE  STEERING COLUMN ASSY (TMMK MADE)  ) 
63. INSTALL HORN BUTTON ASSY (SEE  REPLACEMENT  ) 
64. INSPECT HORN BUTTON ASSY (SEE  ON-VEHICLE INSPECTION  ) 
65. INSPECT SRS WARNING LIGHT (SEE  DIAGNOSIS SYSTEM  )