Inspection Procedure
NOTE:
When replacing the brake actuator assy, perform zero point calibration (see CALIBRATION
).
- INSPECT DLC3 TERMINAL VOLTAGE (TC TERMINAL)
- Turn the ignition switch to the ON position.
- Measure the voltage according to the value (s) in the table below.
Standard:
TESTER CONNECTION SPECIFIED CONDITION (1 OF 8)Tester Connection Specified Condition D3-13 (TC) - D3-4 (CG) 10 to 14 V
- NG: Go to step 3
OK: Go to Next Step.
- CHECK HARNESS AND CONNECTOR (ECM - SKID CONTROL ECU)
1MZ, 3MZ:
- Disconnect the skid control ECU connector S1 and ECM connector E6.
- Measure the resistance according to the value (s) in the table below.
Standard:
TESTER CONNECTION SPECIFIED CONDITION (2 OF 8)Tester Connection Specified Condition S1-8 (TRC+) - E6-25 (TRC+) Below 1 Ω S1-22 (TRC-) - E6-31 (TRC-) Below 1 Ω S1-9 (ENG+) - E6-24 (ENG+) Below 1 Ω S1-23 (ENG-) - E6-30 (ENG-) Below 1 Ω - Measure the resistance according to the value (s) in the table below.
Standard:
TESTER CONNECTION SPECIFIED CONDITION (3 OF 8)Tester Connection Specified Condition S1-8 (TRC+) - Body ground 10 kΩ or higher S1-22 (TRC-) - Body ground 10 kΩ or higher S1-9 (ENG+) - Body ground 10 kΩ or higher S1-23 (ENG-) - Body ground 10 kΩ or higher
- NG: REPAIR OR REPLACE HARNESS OR CONNECTOR
2AZ:
- Check CAN communication system (see DIAGNOSTIC TROUBLE CODE CHART
).
OK:CAN communication system is normal.
- NG: CHECK CAN COMMUNICATION SYSTEM (SEE DIAGNOSTIC TROUBLE CODE CHART )
OK: Go to Next Step.
REPLACE BRAKE ACTUATOR ASSY (SEE REPLACEMENT )
- CHECK HARNESS AND CONNECTOR (DLC3 - BODY GROUND)
- Measure the resistance according to the value in the table below.
Standard:
TESTER CONNECTION SPECIFIED CONDITION (4 OF 8)Tester Connection Specified Condition D3-4 (CG) - Body ground Below 1 Ω
- NG: REPAIR OR REPLACE HARNESS OR CONNECTOR
OK: Go to Next Step.
- Measure the resistance according to the value in the table below.
- CHECK HARNESS AND CONNECTOR (ECM - DLC3)
- Disconnect the ECM connector.
- Measure the resistance according to the value (s) in the table below.
Standard:
TESTER CONNECTION SPECIFIED CONDITION (5 OF 8)Tester Connection Specified Condition (1MZ,3MZ) E6-20 (TC) - D3-13 (TC) Below 1 Ω (2AZ) E7-17 (TC) - D3-13 (TC) Below 1 Ω - Measure the resistance according to the value (s) in the table below.
Standard:
TESTER CONNECTION SPECIFIED CONDITION (6 OF 8)Tester Connection Specified Condition D3-13 (TC) - Body ground 10 kΩ or higher
- NG: REPAIR OR REPLACE HARNESS OR CONNECTOR
OK: Go to Next Step.
- CHECK HARNESS AND CONNECTOR (ECM - SKID CONTROL ECU)
1MZ, 3MZ:
- Disconnect the skid control ECU connector S1 and ECM connector E6.
- Measure the resistance according to the value (s) in the table below.
Standard:
TESTER CONNECTION SPECIFIED CONDITION (7 OF 8)Tester Connection Specified Condition S1-8 (TRC+) - E6-25 (TRC+) Below 1 Ω S1-22 (TRC-) - E6-31 (TRC-) Below 1 Ω S1-9 (ENG+) - E6-24 (ENG+) Below 1 Ω S1-23 (ENG-) - E6-30 (ENG-) Below 1 Ω - Measure the resistance according to the value (s) in the table below.
Standard:
TESTER CONNECTION SPECIFIED CONDITION (8 OF 8)Tester Connection Specified Condition S1-8 (TRC+) - Body ground 10 kΩ or higher S1-22 (TRC-) - Body ground 10 kΩ or higher S1-9 (ENG+) - Body ground 10 kΩ or higher S1-23 (ENG-) - Body ground 10 kΩ or higher
- NG: REPAIR OR REPLACE HARNESS OR CONNECTOR
2AZ:
- Check CAN communication system (see DIAGNOSTIC TROUBLE CODE CHART
).
OK:CAN communication system is normal.
- NG: CHECK CAN COMMUNICATION SYSTEM (SEE DIAGNOSTIC TROUBLE CODE CHART )
OK: REPLACE BRAKE ACTUATOR ASSY (SEE REPLACEMENT )