Brake Actuator ASSY (W/O VSC): Replacement

DRAIN BRAKE FLUID
NOTE: Wash off the brake fluid immediately if it comes into contact with a painted surface.
REMOVE BRAKE ACTUATOR WITH BRACKET
1. Using SST, disconnect the 6 brake lines from the actuator.
  SST 09023-00101
  
  Fig 1: Removing Brake Actuator With Bracket
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Use tags or make a memo to identify the place to reconnect.
3. Disconnect the brake actuator connector.
4. Remove the 3 nuts and brake actuator with bracket.
  
  Fig 2: Removing Nuts And Brake Actuator With Bracket
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE BRAKE ACTUATOR ASSY
1. Remove the 2 nuts and brake actuator from the bracket.
INSTALL BRAKE ACTUATOR ASSY
1. Install the brake actuator to the bracket with the 2 nuts.
  Torque:
  
  DENSO made: 5.4 N.m (55 kgf.cm, 48 in..lbf)
  
  BOSCH made: 8.0 N.m (82 kgf.cm, 71 in..lbf)
INSTALL BRAKE ACTUATOR WITH BRACKET
1. Install the brake actuator with the 3 nuts.
  Torque: 19 N.m (194 kgf.cm, 14 ft.lbf)
2. Connect the brake actuator connector.
  
  Fig 3: Installing Brake Actuator With Bracket
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Using SST, connect the each brake line to the correct position of brake actuator, as shown in the illustration.
  SST 09023-00101
  
  Torque: 15 N.m (155 kgf.cm, 11 ft.lbf)
  
  Fig 4: Connecting Each Brake Line To Correct Position Of Brake Actuator
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
FILL RESERVOIR WITH BRAKE FLUID
BLEED MASTER CYLINDER (See BLEEDING )
SST 09023-00101
BLEED BRAKE LINE (See BLEEDING )
CHECK FLUID LEVEL IN RESERVOIR
CHECK BRAKE FLUID LEAKAGE
CHECK OPERATION OF BRAKE ACTUATOR (See BRAKE FLUID )