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Home >> Toyota >> 2005 >> Avalon XLS >> Repair and Diagnosis >> Restraints >> Seat Belts >> Seat Belt >> Front Seat Outer Belt ASSY LH With PRETENSIONER >> Replacement

Front Seat Outer Belt ASSY LH With PRETENSIONER: Replacement

CAUTION:
  • Removal of the seat belt pretensioner must be started at least 90 seconds after the ignition switch is turned off and the negative (-) terminal cable is disconnected from the battery.
  • Carefully read the notices for the "pretensioner" in the SRS airbag system section and the front seat outer belt section (see PRECAUTION ).

HINT:

  1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL (SEE  PRECAUTION  ) 
  2. REMOVE FRONT DOOR SCUFF PLATE LH (SEE  REPLACEMENT  ) 
  3. REMOVE REAR DOOR SCUFF PLATE LH (SEE  REPLACEMENT  ) 
  4. REMOVE FRONT DOOR OPENING TRIM WEATHERSTRIP LH (SEE  REPLACEMENT  ) 
  5. REMOVE REAR DOOR OPENING TRIM WEATHERSTRIP LH (SEE  REPLACEMENT  ) 
  6. REMOVE CENTER PILLAR GARNISH LOWER LH (SEE  REPLACEMENT  ) 
  7. REMOVE LAP BELT OUTER ANCHOR COVER 
    1. Disengage the 2 claws and remove the lap belt outer anchor cover.
      Fig 1: Disengaging Claws & Remove Lap Belt Outer Anchor Cover
      G02972225Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. DISCONNECT FRONT SEAT OUTER BELT ASSY LH 
    1. Remove the bolt and disconnect the front seat outer belt assy LH.
      Fig 2: Removing Bolt & Disconnect Front Seat Outer Belt Assy LH
      G02972226Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  9. REMOVE CENTER PILLAR GARNISH LH (SEE  REPLACEMENT  ) 
  10. REMOVE FRONT SEAT OUTER BELT ASSY LH 
    1. Remove the nut.
      Fig 3: Removing Nut
      G02972227Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Disconnect the pretensioner connector, as shown in the illustration.
      Fig 4: Disconnecting Pretensioner Connector
      G02972228Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the 2 bolts and the front seat outer belt assy LH.
      Fig 5: Removing Bolts & Front Seat Outer Belt Assy LH
      G02972229Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  11. INSTALL FRONT SEAT OUTER BELT ASSY LH 
    NOTE: Do not disassemble the retractor.
    1. Check the degree of inclination required to lock the retractor.
      1. When the inclination of the retractor is 15° or less, check that the belt can be pulled from the retractor. When the inclination of the retractor is over 45°, check that the belt locks.

        If operation is not as specified, replace the outer belt assy.

        Fig 6: Checking Degree Of Inclination Required To Lock Retractor
        G02972230Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the front seat outer belt assy LH with the 2 bolts.

      Torque: 

      5.5 N.m (56 kgf.cm, 49 in.lbf) (Bolt A) 

      42 N.m (428 kgf.cm, 31 ft.lbf) (Bolt B) 

      Fig 7: Installing Front Seat Outer Belt Assy LH Bolts
      G02972231Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Connect the pretensioner connector, as shown in the illustration.
      Fig 8: Connecting Pretensioner Connector
      G02972232Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Install the nut.

      Torque: 42 N.m (428 kgf.cm, 31 ft.lbf) 

      Fig 9: Installing Nut
      G02972233Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  12. INSTALL FRONT SEAT OUTER BELT ASSY LH 
    1. Install the front seat outer belt assy with the bolt.

      Torque: 42 N.m (428 kgf.cm, 31 ft.lbf) 

    2. Check if the ELR locks.
      Fig 10: Installing Front Seat Outer Belt Assy Bolt
      G02972234Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE: The check should be performed with the outer belt assy installed.
      1. With the belt assy installed, check that the belt locks when it is pulled out quickly.

      If operation is not as specified, replace the outer belt assy.

  13. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL 
  14. PERFORM INITIALIZATION (SEE  INITIALIZATION  ) 
  15. INSPECT SRS WARNING LIGHT (SEE  DIAGNOSIS SYSTEM  )