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Front Passenger Airbag ASSY: Replacement

  1. PRECAUTION  
  2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL 

    Wait for 90 seconds after disconnecting the cable to prevent the airbag working.

  3. PLACE FRONT WHEELS FACING STRAIGHT AHEAD 
  4. REMOVE STEERING WHEEL COVER LOWER NO.3 (SEE  REPLACEMENT  ) 
  5. REMOVE STEERING WHEEL COVER LOWER NO.2 (SEE  REPLACEMENT  ) 
  6. REMOVE HORN BUTTON ASSY (SEE  REPLACEMENT  ) 
  7. REMOVE STEERING WHEEL ASSY (SEE  OVERHAUL  ) 

    SST 09950-50013 (09951-05010, 09952-05010, 09953-05020, 09954-05021)

  8. REMOVE STEERING COLUMN COVER LWR (SEE  OVERHAUL  ) 
  9. REMOVE STEERING COLUMN COVER (SEE  OVERHAUL  ) 
  10. REMOVE FRONT DOOR SCUFF PLATE RH (SEE  REPLACEMENT  ) 
  11. REMOVE COWL SIDE TRIM SUB-ASSY RH (SEE  REPLACEMENT  ) 
  12. REMOVE FRONT DOOR WEATHERSTRIP RH (SEE  REPLACEMENT  ) 
  13. REMOVE INSTRUMENT PANEL UNDER COVER SUB-ASSY NO.2 (SEE  REPLACEMENT  ) 
  14. REMOVE INSTRUMENT PANEL FINISH LOWER PANEL RH (SEE  REPLACEMENT  ) 
  15. DISCONNECT FRONT PASSENGER AIRBAG ASSY CONNECTOR 
    1. Disconnect the connector.
      NOTE: When handling the airbag connector, take care not to damage the airbag wire harness.
      Fig 1: Disconnecting Front Passenger Airbag Assy Connector
      G02972555Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  16. REMOVE INSTRUMENT PANEL SUB-ASSY UPPER W/FRONT PASSENGER AIRBAG ASSY (SEE  REPLACEMENT  ) 

    HINT:

    Refer to the procedures up to instrument panel sub-assy upper w/front passenger airbag assy removal.

  17. REMOVE SIDE DEFROSTER NOZZLE DUCT NO.2 (SEE  REPLACEMENT  ) 
  18. REMOVE HEATER TO REGISTER DUCT NO.3 (SEE  REPLACEMENT  ) 
  19. REMOVE INSTRUMENT PANEL WIRE ASSY 
    1. Remove the clip.
    2. Disconnect the 2 connectors from the front passenger airbag assy.
      NOTE: When handling the airbag connector, take care not to damage the airbag wire harness.
  20. REMOVE FRONT PASSENGER AIRBAG ASSY 
    1. Remove the 2 screws.
      Fig 2: Disconnecting Connectors
      G02972556Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Release the rear side airbag door from the hook by slightly deflecting it and roll the front passenger airbag assy forward.
    3. Release the front side airbag door from the other hook and remove the front passenger airbag assy.
      Fig 3: Removing Front Side Airbag Door From Hook
      G02972557Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  21. INSPECT FRONT PASSENGER AIRBAG ASSY (SEE  ON-VEHICLE INSPECTION  ) 
  22. INSTALL FRONT PASSENGER AIRBAG ASSY 
  23. INSTALL INSTRUMENT PANEL WIRE ASSY 
    1. Connect the 2 connectors to the front passenger airbag assy.
      NOTE: When handling the airbag connector, take care not to damage the airbag wire harness.
    2. Install the clip.
      Fig 4: Connecting Connectors (1 Of 2)
      G02972558Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  24. INSTALL HEATER TO REGISTER DUCT NO.3 (SEE  REPLACEMENT  ) 
  25. INSTALL SIDE DEFROSTER NOZZLE DUCT NO.2 (SEE  REPLACEMENT  ) 
  26. INSTALL INSTRUMENT PANEL SUB-ASSY UPPER W/FRONT PASSENGER AIRBAG ASSY (SEE  REPLACEMENT  ) 
  27. CONNECT FRONT PASSENGER AIRBAG ASSY CONNECTOR 
    1. Connect the connector.
      NOTE: When handling the airbag connector, take care not to damage the airbag wire harness.
      Fig 5: Connecting Connectors (2 Of 2)
      G02972559Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  28. INSTALL INSTRUMENT PANEL FINISH LOWER PANEL RH (SEE  REPLACEMENT  ) 
  29. INSTALL INSTRUMENT PANEL UNDER COVER SUB-ASSY NO.2 (SEE  REPLACEMENT  ) 
  30. INSTALL FRONT DOOR WEATHERSTRIP RH (SEE  REPLACEMENT  ) 
  31. INSTALL COWL SIDE TRIM SUB-ASSY RH (SEE  REPLACEMENT  ) 
  32. INSTALL FRONT DOOR SCUFF PLATE RH (SEE  REPLACEMENT  ) 
  33. INSTALL STEERING COLUMN COVER (SEE  OVERHAUL  ) 
  34. INSTALL STEERING COLUMN COVER LWR (SEE  OVERHAUL  ) 
  35. INSTALL STEERING WHEEL ASSY (SEE  OVERHAUL  ) 
  36. INSPECT STEERING WHEEL CENTER POINT 
  37. INSTALL HORN BUTTON ASSY (SEE  REPLACEMENT  ) 
  38. INSTALL STEERING WHEEL COVER LOWER NO.2 (SEE  REPLACEMENT  ) 
  39. INSTALL STEERING WHEEL COVER LOWER NO.3 (SEE  REPLACEMENT  ) 
  40. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL 
  41. INSPECT HORN BUTTON ASSY (SEE  REPLACEMENT  ) 
  42. PERFORM INITIALIZATION (SEE  INITIALIZATION  ) 

    Some systems need initialization when disconnecting the cable from the negative battery terminal.

  43. INSPECT SRS WARNING LIGHT (SEE  DIAGNOSIS SYSTEM  ) 
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