Rear Door (Double Cab): Disassembly

HINT:

A bolt without a torque specification is shown in the standard bolt chart (see SERVICE SPECIFICATIONS ).

1. REMOVE DOOR INSIDE BEZEL 
   1. Using a screwdriver, open the cover.

      HINT:

      Tape the screwdriver tip before use.

   2. Remove the screw.
   3. Using a screwdriver, remove the door inside bezel, as shown in the illustration.

      HINT:

      Tape the screwdriver tip before use.

2. REMOVE COURTESY LIGHT 
3. REMOVE REAR ARMREST BASE PANEL UPPER 
   1. Remove the rear ash receptacle.
      Fig 1: Removing Door Inside Bezel

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   2. Using a screwdriver, remove the rear armrest base panel upper together with the power window switch.

      HINT:

      Tape the screwdriver tip before use.

   3. Disconnect the connector.
   4. Remove the power window switch from the rear armrest base panel upper.
      Fig 2: Removing Rear Armrest Base Panel Upper

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. REMOVE REAR DOOR TRIM PANEL 
   1. Using a screwdriver, remove the cap.

      HINT:

      Tape the screwdriver tip before use.

   2. Remove the screw and 2 clips.
   3. Insert a screwdriver between the rear door trim panel and door panel to remove the rear door trim panel.

      HINT:

      Tape the screwdriver tip before use.

      Fig 3: Removing Rear Door Trim Panel

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   4. Pull the rear door trim panel upward to remove the rear door trim panel.
   5. Remove the rear door weatherstrip inner from the rear door trim panel.
5. REMOVE SPEAKER 
   1. Disconnect the connector.
   2. Remove the 3 screws and speaker.
6. REMOVE REAR DOOR INSIDE HANDLE 
   1. Slide the rear door inside handle backward to remove it.
      Fig 4: Removing Rear Door Inside Handle

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   2. Disconnect the 2 cables from the rear door inside handle, as shown in the illustration.
7. REMOVE REAR DOOR SERVICE HOLE COVER 
   1. Using a clip remover, remove the clamp and grommets.
   2. Remove the rear door service hole cover.
      NOTE: Do not tear the rear door service hole cover.
8. REMOVE REAR DOOR GLASS 
   1. Open the rear door glass until the bolts appear in the service hole.
   2. Remove the 2 bolts.
      NOTE: Do not damage the door glass.
   3. Pull the rear door glass upward to remove it.
9. REMOVE REAR DOOR GLASS RUN 
   Fig 5: Disconnecting Rear Door Inside Handle Cables

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
10. REMOVE REAR DOOR WINDOW FRAME MOULDING UPPER 
    1. Remove the 7 screws.
    2. Using a screwdriver or clip remover, remove the rear door window frame moulding upper.

       HINT:

       Tape the screwdriver tip before use.

       Fig 6: Removing Rear Door Window Frame Moulding

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
11. REMOVE REAR DOOR BELT MOULDING 
    1. Apply protective tape to the outer surface, as shown in the illustration, to prevent the vehicle surface from being scratched.
    2. Using a moulding remover, remove the rear door belt moulding.
       Fig 7: Removing Rear Door Belt Moulding

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
12. REMOVE REAR DOOR WINDOW FRAME REAR LOWER 

    Remove the bolt, nut and rear door window frame rear lower, as shown in the illustration.

    HINT:

    Remove the rear door window frame rear lower through the service hole.

    Fig 8: Removing Rear Door Window Frame Rear Lower

    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
13. REMOVE REAR DOOR POWER WINDOW REGULATOR 
    1. Disconnect the connector.
    2. Remove the 5 bolts.
    3. Loosen the bolt, and remove the rear door power window regulator.

       HINT:

       Remove the rear door power window regulator through the service hole.

    4. Remove the 3 screws and power window regulator motor from the rear door power window regulator.
       Fig 9: Removing Rear Door Power Window Regulator

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
14. REMOVE REAR DOOR LOCK 
    1. Disconnect the 2 control cables from the clamp.
    2. Remove the clamp.
    3. Disconnect the connector.
    4. Using a torx socket wrench, remove the 3 torx screws.

       Torx socket wrench: 

       T30 (Part No. 09042-00010 or locally manufactured tool) 

    5. Remove the rear door lock.

       HINT:

       Remove the rear door lock through the service hole.

15. REMOVE REAR DOOR OUTSIDE HANDLE 

    Remove the 2 bolts and rear door outside handle.

    Fig 10: Removing Rear Door Lock

    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
16. REMOVE REAR DOOR WEATHERSTRIP 

    Using a clip remover, remove the rear door weatherstrip.

17. REMOVE REAR DOOR WEATHERSTRIP NO. 2