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Power Back Door: Overhaul

NOTE:
  • The installation is in the reverse order of the removal. However, when there is a special point concerning the installation, it is indicated.
  • When the battery is reconnected, the back door is locked and therefore cannot be opened. Therefore, it is necessary to unlock the back door using the door control switch or transmitter switch.
  1. REMOVE BACK DOOR SCUFF PLATE (See  ROOF HEADLINING ASSY  ) 
  2. REMOVE QUARTER TRIM PANEL ASSY FRONT LH (See  ROOF HEADLINING ASSY  ) 
  3. REMOVE RR WINDOW SIDE GARNISH ASSY NO. 2 LH (See  ROOF HEADLINING ASSY  ) 
  4. REMOVE POWER BACK DOOR ROD 
    1. Remove the 2 clips and rod.
    Fig 1: Removing Power Back Door Rod
    G03061852Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. REMOVE POWER BACK DOOR DRIVE UNIT 
    1. Remove the 3 bolts and drive unit.
    Fig 2: Removing Power Back Door Drive Unit
    G03061853Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. REMOVE BACK DOOR GARNISH CENTER 
    1. Using a clip remover, disengage the 5 clips and remove the garnish.
  7. REMOVE BACK DOOR SIDE GARNISH LH 
    1. Using a clip remover, disengage the 3 clips and remove the side garnish.
  8. REMOVE BACK DOOR SIDE GARNISH RH 
    1. Using a clip remover, disengage the 3 clips and remove the side garnish.
    Fig 3: Removing Back Door Side Garnish RH
    G03061854Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  9. REMOVE BACK DOOR STAY BRACKET UPPER LH 
    1. Remove the 2 bolts and bracket.
  10. REMOVE BACK DOOR PULL STRAP 
    1. Using a screwdriver, disengage the 3 claws and remove the strap cover.
      NOTE: Tape the screwdriver tip before use.
    2. Remove the bolt and strap.
    Fig 4: Removing Back Door Pull Strap
    G03061855Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  11. REMOVE BACK DOOR TRIM BOARD ASSY 
    1. Using a screwdriver, disengage the 14 clips and remove the trim board.
    NOTE: Tape the screwdriver tip before use.
    Fig 5: Removing Back Door Trim Board Assy
    G03061856Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  12. REMOVE POWER BACK DOOR TOUCH SENSOR LH 
    1. Remove the 4 screws.
    2. Using a clip remover, remove the clip and touch sensor.
  13. REMOVE POWER BACK DOOR TOUCH SENSOR RH 
    1. Remove the 4 screws.
    2. Using a clip remover, remove the clip and touch sensor.
    Fig 6: Removing Power Back Door Touch Sensor RH
    G03061857Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  14. REMOVE BACK-UP LAMP ASSY LH (See  ANTENNA CORD  ) 
  15. REMOVE BACK-UP LAMP ASSY RH (See  ANTENNA CORD  ) 
  16. REMOVE BACK DOOR GARNISH SUB-ASSY OUTSIDE (See  BACK DOOR GARNISH SUB-ASSY OUTSIDE  ) 
  17. REMOVE BACK DOOR W/ MOTOR LOCK ASSY 
    1. Disconnect the connector.
    2. Remove the 4 bolts and lock.
    Fig 7: Disconnecting Connector
    G03061858Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  18. REMOVE BACK DOOR BASE STOPPER BRACKET 
    1. Remove the 2 bolts and bracket.
  19. REMOVE BACK DOOR STOPPER LOWER 
    1. Remove the 2 bolts and stopper.
  20. REMOVE REAR SPOILER COVER (See  REAR SPOILER COVER  ) 
  21. REMOVE BACK DOOR STAY SUB-ASSY LH (See  COMPONENTS  12) 
  22. REMOVE BACK DOOR STAY SUB-ASSY RH (See  COMPONENTS  12) 
  23. INSTALL BACK DOOR STOPPER LOWER 
    1. Install the 2 stoppers with the 4 bolts.

      Torque: 7.0 N.m (71 kgf.cm, 62 in.lbf) 

  24. INSTALL BACK DOOR BASE STOPPER BRACKET 
    1. Install the 2 brackets with the 4 bolts.

      Torque: 7.0 N.m (71 kgf.cm, 62 in.lbf) 

  25. INSTALL BACK DOOR W/ MOTOR LOCK ASSY 
    1. Install the lock with the 4 bolts.

      Torque: 12.5 N.m (112 kgf.cm, 9 ft.lbf) 

    2. Reset the lock (See ON-VEHICLE INSPECTION ).
    Fig 8: Installing Back Door W/ Motor Lock Assy
    G03061859Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  26. INSTALL POWER BACK DOOR TOUCH SENSOR LH 
    1. Install the touch sensor with the clip.
    2. Using a Torx driver (T25), tighten the 4 screws.
  27. INSTALL POWER BACK DOOR TOUCH SENSOR RH 
    1. Install the touch sensor with the clip.
    2. Using a Torx driver (T25), tighten the 4 screws.
    Fig 9: Installing Power Back Door Touch Sensor RH
    G03061860Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  28. INSTALL BACK DOOR PULL STRAP 
    1. Install the pull strap with the bolt.

      Torque: 5.0 N.m (51 kgf.cm, 42 in.lbf) 

    2. Install the cover.
    Fig 10: Installing Back Door Pull Strap
    G03061861Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  29. INSTALL BACK DOOR STAY BRACKET UPPER LH 
    1. Install the bracket upper with the 2 bolts.

      Torque: 12.5 N.m (112 kgf.cm, 9 ft.lbf) 

  30. INSTALL POWER BACK DOOR DRIVE UNIT 
    1. Install the drive unit with the 3 bolt.

      Torque: 12.5 N.m (112 kgf.cm, 9 ft.lbf) 

    2. Reset the drive unit (See ON-VEHICLE INSPECTION ).
    Fig 11: Installing Power Back Door Drive Unit
    G03061862Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
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