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Home >> Toyota >> 2004 >> Prius >> Repair and Diagnosis >> Accessories & Equipment >> Gauges & Instrument Panels >> Combination Meter - Diagnosis >> Malfunction In Fuel Receiver Gauge >> Inspection Procedure

Inspection Procedure

HINT:

The inclination sensor built in combination meter (See ON-VEHICLE INSPECTION  ).

  1. CHECK HARNESS AND CONNECTOR 
    1. Disconnect the Fuel sender gauge connector.
    2. Check the needle indications according to the table below.

      Standard: 

      WIRE CONNECTION SPECIFIED CONDITION

      Wire Connection Condition Specified Condition
      5 to 6 Short circuit (Power switch ON (IG)) Fuel gauge indicates "F"
      5 to 6 Open circuit (Power switch ON (IG)) Fuel gauge indicates "EMPTY"
    3. Measure the voltage according to the value(s) in the table below.

    Standard: 

    TESTER CONNECTION SPECIFIED CONDITION

    Tester Connection Condition Specified Condition
    F14-5 - Body ground Power switch ON (ACC or IG) 10 to 14 V
    Fig 1: Checking Fuel Sender Gauge Connector
    G02919540Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    NG: Go to step   3 

    OK: Go to next step. 

  2. INSPECT FUEL SENDER GAUGE 
    1. Disconnect the Fuel sender gauge connector. 
    2. Measure the resistance according to the value(s) in the table below.

    Standard: 

    FUEL LEVEL SPECIFIED CONDITION

    Fuel level Specified Condition
    Full Approx. 4 Ω
    Half Approx. 40 to 60 Ω
    Empty Approx. 110 Ω
    Fig 2: Identifying Fuel Sender Gauge Connector Terminal
    G02919541Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    NG: REPLACE FUEL TANK ASSY 

    OK: REPLACE COMBINATION METER ASSY (SEE  INSTRUMENT PANEL/METER  ) 

  3. CHECK HARNESS AND CONNECTOR (BETWEEN FUEL SENDER GAUGE ASSY AND COMBINATION METER ASSY) (SEE  INTRODUCTION  ) 
    1. Disconnect the F14 and C10 connectors.
    2. Measure the resistance according to the value(s) in the table below.

    Standard: 

    TESTER CONNECTION SPECIFIED CONDITION

    Tester Connection Condition Specified Condition
    C10-31 - F14-6 Always Below 1 Ω
    C10-15 - F14-5 Always Below 1 Ω
    C10-15 - Body ground Always 10 kΩ or higher
    Fig 3: Identifying Fuel Sender Gauge And Condition
    G02919542Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    NG: REPAIR OR REPLACE HARNESS OR CONNECTOR 

    OK: REPLACE COMBINATION METER ASSY (SEE  INSTRUMENT PANEL/METER  ) 

    Meter Assy Connector Terminal