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Section 16 (Automatic Transmission Park/Neutral Position Switch Assembly - U241E/U140F): Replacement

WARNING: This page is about a different variant/trim than selected.
  1. REMOVE ENGINE UNDER COVER NO.1 
  2. SEPARATE TRANSMISSION CONTROL CABLE ASSY 
    1. Remove the nut from the control shaft lever.
    2. Disconnect the control cable from the control shaft lever.
      Fig 1: Disconnecting Control Cable From Control Shaft Lever
      G03034091Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the clip and disconnect the control cable from the control cable bracket.
    Fig 2: Disconnecting Control Cable From Control Cable Bracket
    G03034092Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. REMOVE PARK/NEUTRAL POSITION SWITCH ASSY 
    1. Remove the nut, washer and control shaft lever.
    2. Pry out the lock plate and remove the manual valve shaft nut.
    3. Remove the 2 bolts and pull out the park/neutral position switch.
    Fig 3: Removing Park/Neutral Position Switch
    G03034093Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. INSTALL PARK/NEUTRAL POSITION SWITCH ASSY 
    1. Install the park/neutral position switch to the manual valve shaft.
    2. Place a new lock plate and tighten the nut.

      Torque: 6.9 N.m (70 kgf°Cm, 61 in..lbf) 

    3. Temporarily install the 2 bolts.
    4. Temporarily install the control shaft lever.
      Fig 4: Installing Park/Neutral Position Switch To Manual Valve Shaft
      G03034094Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Turn the lever counterclockwise until it stops, then turn it clockwise 2 notches.
    6. Remove the control shaft lever.
      Fig 5: Removing Control Shaft Lever
      G03034095Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    7. Align the groove with neutral basic line.
    8. Hold the switch in position and tighten the 2 bolts.

      Torque: 5.4 N.m (55 kgf°Cm, 48 in..lbf) 

      Fig 6: Aligning Groove With Neutral Basic Line
      G03034096Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    9. Using a screwdriver, stake the nut with the lock plate.
      Fig 7: Staking Nut With Lock Plate Using Screwdriver
      G03034097Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    10. Install the control shaft lever, washer and nut.

      Torque: 12.7 N.m (130 kgf°Cm, 9 ft.lbf) 

      Fig 8: Installing Control Shaft Lever
      G03034098Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. INSTALL TRANSMISSION CONTROL CABLE ASSY 
    1. Temporarily install the control cable to the control shaft lever with nuts.
      Fig 9: Installing Transmission Control Cable To Control Shaft Lever
      G03034099Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the control cable and clip to the bracket.
    Fig 10: Installing Control Cable And Clip To Bracket
    G03034100Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. ADJUST SHIFT LEVER POSITION (See  ADJUSTMENT  ) 
  7. INSPECT SHIFT LEVER POSITION 
  8. INSPECT PARK/NEUTRAL POSITION SWITCH ASSY (See  ADJUSTMENT  )