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Transfer RH Bearing Retainer Oil Seal (4WD): Replacement

WARNING: This page is about a different variant/trim than selected.
  1. REMOVE EXHAUST PIPE ASSY FRONT (3MZ-FE ENGINE TYPE) (See  REPLACEMENT  ) 
  2. REMOVE EXHAUST PIPE ASSY FRONT (2AZ-FE ENGINE TYPE) (See  REPLACEMENT  ) 
  3. DRAIN AUTOMATIC TRANSAXLE FLUID 
    1. Remove the drain plug, gasket and drain ATF.
    2. Install a new gasket and drain plug.
  4. REMOVE TRANSFER CASE NO.1 PLUG 
  5. REMOVE TRANSFER DRAIN PLUG 
    1. Remove the transfer drain plug, drain gasket and bleed the drain transfer oil.
  6. REMOVE FRONT WHEEL 
  7. REMOVE FRONT DRIVE SHAFT ASSY RH (See  REMOVAL & INSTALLATION  ) 

    SST 09520-01010, 09520-24010 (09520-32040)

  8. REMOVE TRANSFER RH BEARING RETAINER OIL SEAL 
    1. Using SST, remove the right bearing retainer oil seal. SST 09308-00010
    NOTE: Do not damage the oil-seal-fitted surface of the case.
    Fig 1: Removing Transfer RH Bearing Retainer Oil Seal
    G03033905Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  9. INSTALL TRANSFER RH BEARING RETAINER OIL SEAL 
    1. Using SST, drive a new oil seal into the case to the position shown in the illustration.

      SST 09223-46011

      NOTE: Do not install the oil seal obliquely.
    2. Apply small amount of MP grease to the oil seal lip.
    Fig 2: Installing Transfer RH Bearing Retainer Oil Seal
    G03033906Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  10. INSTALL FRONT DRIVE SHAFT ASSY RH (See  REMOVAL & INSTALLATION  ) 
  11. INSTALL FRONT WHEEL 
  12. ADD AUTOMATIC TRANSAXLE FLUID (A/T TRANSAXLE) 
  13. INSPECT AUTOMATIC TRANSAXLE FLUID (A/T TRANSAXLE) (See  AUTOMATIC TRANSAXLE FLUID (ATM)  ) 
  14. INSTALL TRANSFER DRAIN PLUG 
    1. Install the drain plug with a new gasket.
  15. INSTALL TRANSFER CASE NO.1 PLUG 
    1. Supply oil up to the level 0 to 5 mm (0 to 0.1968 in.) down from the lowest end of the plug hole.

      Oil quantity: 0.9 L (0.95 US qts, 0.71 lmp.qts) 

      NOTE: When supplying oil, be careful to do it slowly.
    2. Install the plug No. 1 with a new gasket.

      Torque: 49 N.m (500 kgf.cm, 36 ft.lbf) 

  16. INSTALL EXHAUST PIPE ASSY FRONT (3MZ-FE ENGINE TYPE) (See  REPLACEMENT  ) 
  17. INSTALL EXHAUST PIPE ASSY FRONT (2AZ-FE ENGINE TYPE) (See  REPLACEMENT  ) 
  18. CHECK FOR EXHAUST GAS LEAKS 
  19. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT (See  ADJUSTMENT  ) 
  20. CHECK ABS SPEED SENSOR SIGNAL (See  PRE-CHECK  ) 
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