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Home >> Toyota >> 2004 >> Highlander Limited, FWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 910 (Transfer Case) >> Unit Disassembly And Assembly >> Transfer Assembly >> Disassembly and Assembly >> Assembly >> Rear Case

Rear Case

WARNING: This page is about a different car, the 2013 Nissan Armada. However, it is still accessible from the selected car via links, so may be relevant.
  1. Apply petroleum jelly to the circumference of the new rear oil seal. Install the new rear oil seal so that it is flush with the case tip face using Tool.

    Tool number: ST30720000 (J-25405) 

    CAUTION:
    • Do not reuse oil seal.
    • Apply petroleum jelly to seal lip before installing.
    Fig 1: Installing Rear Oil Seal Using Tool
    G04901773Courtesy of NISSAN NORTH AMERICA, INC.
  2. Apply petroleum jelly to the circumference of the new dust cover (1). Position the new dust cover as shown below.
    CAUTION:
    • Do not reuse dust cover.
    • Position the protrusions in the position as shown below.
    • (2): Rear case assembly
    • (A): Protrusions
      Fig 2: Identifying Protusions On Dust Cover And Rear Case Assembly
      G08696591Courtesy of NISSAN NORTH AMERICA, INC.
  3. Install the new dust cover using Tool.

    Tool number: KV40105310 (-) 

  4. Install the air breather into the rear case.
  5. Remove all the sealant from the rear case to center case mating surfaces.
    CAUTION: Remove all foreign materials such as water, oil, and grease from center case and rear case mating surfaces.
  6. Apply liquid gasket to the entire rear case mating surface of the center case.
    Fig 3: Installing Dust Cover Using Tool
    G04901775Courtesy of NISSAN NORTH AMERICA, INC.
  7. Install the rear case to the center case. Tighten the bolts (<==) to the specified torque. Refer to "DISASSEMBLY AND ASSEMBLY ".
    Fig 4: Locating Rear Case Mounting Bolts
    G04901619Courtesy of NISSAN NORTH AMERICA, INC.