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Removal and Installation: Installation

WARNING: This page is about a different car, the 2013 Nissan Armada. However, it is still accessible from the selected car via links, so may be relevant.
  1. Loosen lock nut to adjust input rod length so that the length (B) is set at the specified value.

    Input rod length (B): Refer to  "BRAKE BOOSTER ".

  2. After adjusting length (B), temporarily tighten lock nut and install brake booster and spacer block.
    • Install the gaskets and spacer block between brake booster and dash panel.
  3. Connect brake pedal to clevis on the input rod.
    Fig 1: Identifying Brake Booster Input Rod Length
    G04902208Courtesy of NISSAN NORTH AMERICA, INC.
  4. Install brake booster to brake pedal assembly nuts and tighten to the specified torque.
  5. Connect active booster and delta stroke sensor harness connectors to brake booster.
  6. Connect vacuum hose to brake booster.
  7. Install master cylinder assembly to brake booster. Refer to "REMOVAL AND INSTALLATION ".
    CAUTION: Do not reuse master cylinder assembly nuts.
  8. Adjust the height and play of brake pedal. Refer to "INSPECTION AND ADJUSTMENT ".
  9. Tighten lock nut of input rod to specification.
  10. Install the instrument lower panel LH. Refer to "EXPLODED VIEW ".
  11. Secure A/C line into clips.
  12. Install cowl top extension. Refer to "REMOVAL AND INSTALLATION ".
  13. Install air duct and resonator assembly. Refer to "REMOVAL AND INSTALLATION ".
  14. Refill with new brake fluid and bleed air. Refer to "BLEEDING BRAKE SYSTEM ".